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TABLE OF CONTENTS

 

vi

 

 

 

Page

 

Installation

Section A

 

Technical Specifications - POWER WAVE AC/DC

A-1

 

Safety Precautions

A-2

 

Select Suitable Location

A-2

 

Lifting

A-2

 

Stacking

A-2

 

Machine Grounding

A-2

 

High Frequency Protection

A-2

 

Input Connection

A-3

 

Input Fuse and Supply Wire Considerations

A-3

 

Input Voltage Changeover Procedure

A-3

 

Welding with Multiple Power Waves

A-4

 

Multiple Arc Configuration

A-5

 

Electrode and Work Cable Connections

A-6

 

Cable Inductance and its Effects on Pulse Welding

A-6

 

Voltage Sensing

A-7

 

Control Cable Connections Between Power Source and Wirefeeder

A-8

 

Control Cable Connections Between Power Sources Run in Parallel

A-8

 

Control Cable Connections between a Power Source and Phase Generator

A-8

 

Control Cable Specifications, Ethernet Connections

A-8

 

External I/O Connector

A-9

 

High Speed Gear Box

A-9

 

Dip Switch Settings and Locations

A-10

 

Control Board Dip Switch

A-10

 

Feed Head Board Dip Switch

A-10

 

DeviceNET/Gateway Board Dip Switch, .......................................................A-11

 

Multiple-Arc System Description

A-12

 

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Operation

Section B

 

Safety Precautions

B-1

 

Graphic Symbols that appear on this machine or in this manual

B-2

 

Definiition of Welding Terms

B-3

 

General Description

B-4

 

Recommended Processes and Equipment

B-4

 

Required Equipment

B-4

 

Limitations

B-4

 

Duty Cycle and Time Period

B-4

 

Case Front Controls

B-5

 

Constant Voltage Welding

B-6

 

Pulse Welding

B-7

 

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Accessories

Section C

 

Optional Equipment

C-1

 

Factory Installed

C-1

 

Field Installed

C-1

 

________________________________________________________________________

 

Maintenance

Section D

 

Safety Precautions

D-1

 

Routine, Periodic, Calibration Specification

D-1

 

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Troubleshooting

Section E

 

How to use Troubleshooting Guide

E-1

 

Troubleshooting the Power Wave / Power Feed System using the Status LED ...

E-2

 

Troubleshooting Guide

E-3 thru E-6

 

Error Codes for the Power Wave

E-7, E-8

 

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Diagrams

Section F

 

Wiring Diagram

F-1

 

Pin, Lead Connector, Connection Diagrams, and Dimension Print

F-2 thru F-5

 

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Parts Lists

P392

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Lincoln Electric IM718 manual Table of Contents