Ultra electronic 105, 155, 230 & -310, 80 manual

Contents

Main Ultra-80, -105, -155, -230 & -310 Gas-fired Water boiler Series 2 THE BOILER, WITH PhPh PhPh PhDD DD D Page Contents Hazard definitions Please read before proceeding When servicing boiler Boiler operation Boiler water Freeze protection fluids Installations must comply with:Installations must comply with: Installations must comply with:Installations must comply with: Installations must comply with: Before locating the boiler, check: Provide clearances: Flooring and foundation Residential garage installation Provide air openings to room: Vent and air piping Prevent combustion air contamination When removing a boiler from existing common vent system: Remove boiler from crate Figure 2 Installing propane orifice (Ultra-105 boiler ONLY) Ultra-80 Series 1 and 2 ONLY Propane operation Ultra-80-LP boilers are factory-equipped to operate on propane gas. Series 2 Ultra-310 Series 2 Ultra-155 Series 1 and 2 Ultra-230 Series 1 and 2 Prepare for propane operation Placing floor-mounted boilers Placing wall-mounted boilers Perform hydrostatic pressure test Prepare boiler for test Fill and pressure test Drain and remove fittings Install relief valve General piping information System water piping methods Circulators Sizing space heat system piping Figure 6 Pump curves for typical circulators suggested for DHW loop Table 2 Pipe sizing and head losses for DHW applications Sizing DHW system piping Zoning with zone valves Zoning with circulators Radiant heating applications Chilled water systems Venting, combustion air & condensate line Prepare condensate fittings Install vent and combustion air piping Venting, combustion air & condensate line Connect condensate drain Gas piping Connecting gas supply piping Gas piping Natural Gas: Propane Gas: Check/control water chemistry Fill and test water system Freeze protection (when used) Purge air from water system Final checks before starting boiler To start the boiler If boiler does not start correctly Check for gas leaks Check-out/startup verification Installation certificate Check-out/startup verification Annual startup and general maintenance Handling ceramic fiber materials Address reported problems Inspect boiler area REMOVAL OF COMBUSTION CHAMBER LINING NIOSH stated First Aid. Clean condensate trap Check all piping for leaks Check air openings Flue vent system and air piping Check water system Inspect ignition electrode Check ignition ground wiring Check all boiler wiring Check control settings Check boiler relief valve Perform startup and checks Check burner flame Check flame signal Check flue gas temperature Review with owner 8b Replace boiler jacket front door after startup or servicing General maintenance Oiled bearing circulators Cleaning boiler heat exchanger 8b Maintenance and annual startup Cleaning boiler heat exchanger Replacement parts Miscellaneous parts and kits Replace boiler jacket front door after startup or servicing Page Page Page Page Page Page Page Dimensions Ratings DOE 1 Notes Notes