Manuals / Ultra electronic / Household Appliance / Boiler

Ultra electronic 230 & -310, 105, 80, 155 manual Controls, Replacement parts continued

Models: 230 & -310 105 155 80

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9 GAS-FIRED WATER BOILER SERIES 2 — Boiler Manual

Replacement parts (continued)

Controls

42	Part number 550-100-026/0404

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Ultra electronic 230 & -310, 105, 80 Controls, Replacement parts continued, GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual

Contents

Ultra-80 Installation Startup Maintenance PartsGas-fired Water boiler Series Series 1/Series 2 identificationControl Module THE BOILER, WITH PhD TECHNOLOGY - HOW IT WORKSGAS-FIREDWATER BOILER SERIES 2 - Boiler Manual result in very quiet operationTHE GAS-FIREDWATER BOILER, WITH PhD TECHNOLOGY GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualContents Hazard definitionsBoiler operation Please read before proceedingWhen servicing boiler Boiler waterClearances for service access Prepare boiler locationInstallations must comply with Before locating the boiler, checkPrecautions Prepare boiler location continuedResidential garage installation Flooring and foundation1 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Prepare boiler location continuedPrevent combustion air contamination Table 1 Corrosive contaminants and sourcesUltra-80Series 1 and 2 ONLY Propane operation Prepare boilerRemove boiler from crate Ultra-310 Series 1Boilers ONLY Propane operationUltra-230Series 1 and Prepare boiler continuedUltra-310Series Ultra-155Series 1 and Prepare for propane operationPrepare boiler for test Prepare boiler continuedPerform hydrostatic pressure test Fill and pressure testAdditional controls, when required Install water pipingInstall relief valve General piping informationCirculators Install water piping continuedSystem water piping methods Sizing space heat system pipingInstall water piping continued Sizing DHW system piping3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual 3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Install water piping continuedZoning with zone valves Zone valve zoning plus optional3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Install water piping continuedZoning with circulators Circulator zoning plus optionalInstall water piping continued Radiant heating applications3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual 3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Install water piping continuedChilled water systems Figure 10 Chilled water system plus optionalPrepare condensate fittings Venting, combustion air & condensate lineInstall vent and combustion air piping 4 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualConnect condensate drain 4 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualGas piping Connecting gas supply piping5 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Propane Gas Gas piping continuedNatural Gas 5 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualClean system to remove sediment StartupFreeze protection when used Check/control water chemistryCheck thermostat circuits Check for gas leaksFinal checks before starting boiler Inspect/fill condensate systemCheck flame & combustion Adjust and test boiler controlsCheck system and boiler 6 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualCheck-out/startupverification 7 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualInstallation certificate Check-out/startupverification7 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Annual startup and general maintenance 8 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualAddress reported problems Annual startupHandling ceramic fiber materials REMOVAL OF COMBUSTION CHAMBER LININGCheck water system Annual startup continuedClean condensate trap Check all piping for leaksCheck control settings Check ignition ground wiringCheck all boiler wiring Annual startup continuedAnnual startup continued Check flame signalCheck flue gas temperature Perform startup and checksCleaning boiler heat exchanger Maintenance - generalGeneral maintenance Access exchanger Ultra-80and Ultra-105OnlyAccess exchanger Ultra-155, -230, -310Only Maintenance and annual startup continuedCleaning boiler heat exchanger Exchanger cleaning continued ALL modelsReplacement parts Miscellaneous parts and kits9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Jacket parts9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Jacket parts9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Heat exchanger and piping - Ultra-80 Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Heat exchanger and piping - Ultra-809 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Heat exchanger and piping - Ultra-155to Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Heat exchanger and piping - Ultra-155to9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Controls Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Dimensions 10 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualRatings GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual