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Ultra electronic 155, 105, 80, 230 & -310 manual THE GAS-FIREDWATER BOILER, WITH PhD TECHNOLOGY

Models: 230 & -310 105 155 80

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GAS-FIRED WATER BOILER SERIES 2 — Boiler Manual

THE GAS-FIRED WATER BOILER, WITH PhD TECHNOLOGY

Part number 550-100-026/0404

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Ultra electronic 155, 105 THE GAS-FIREDWATER BOILER, WITH PhD TECHNOLOGY, GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual

Contents

Series 1/Series 2 identification Installation Startup Maintenance PartsGas-fired Water boiler Series Ultra-80result in very quiet operation THE BOILER, WITH PhD TECHNOLOGY - HOW IT WORKSGAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Control ModuleGAS-FIREDWATER BOILER SERIES 2 - Boiler Manual THE GAS-FIREDWATER BOILER, WITH PhD TECHNOLOGYHazard definitions ContentsBoiler water Please read before proceedingWhen servicing boiler Boiler operationBefore locating the boiler, check Prepare boiler locationInstallations must comply with Clearances for service accessFlooring and foundation Prepare boiler location continuedResidential garage installation PrecautionsTable 1 Corrosive contaminants and sources Prepare boiler location continuedPrevent combustion air contamination 1 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualUltra-310 Series 1Boilers ONLY Propane operation Prepare boilerRemove boiler from crate Ultra-80Series 1 and 2 ONLY Propane operationPrepare for propane operation Prepare boiler continuedUltra-310Series Ultra-155Series 1 and Ultra-230Series 1 andFill and pressure test Prepare boiler continuedPerform hydrostatic pressure test Prepare boiler for testGeneral piping information Install water pipingInstall relief valve Additional controls, when requiredSizing space heat system piping Install water piping continuedSystem water piping methods CirculatorsInstall water piping continued Sizing DHW system piping3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Zone valve zoning plus optional Install water piping continuedZoning with zone valves 3 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualCirculator zoning plus optional Install water piping continuedZoning with circulators 3 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualInstall water piping continued Radiant heating applications3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Figure 10 Chilled water system plus optional Install water piping continuedChilled water systems 3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual4 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Venting, combustion air & condensate lineInstall vent and combustion air piping Prepare condensate fittings4 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Connect condensate drainGas piping Connecting gas supply piping5 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual 5 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Gas piping continuedNatural Gas Propane GasCheck/control water chemistry StartupFreeze protection when used Clean system to remove sedimentInspect/fill condensate system Check for gas leaksFinal checks before starting boiler Check thermostat circuits6 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Adjust and test boiler controlsCheck system and boiler Check flame & combustion7 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Check-out/startupverificationInstallation certificate Check-out/startupverification7 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual 8 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Annual startup and general maintenanceREMOVAL OF COMBUSTION CHAMBER LINING Annual startupHandling ceramic fiber materials Address reported problemsCheck all piping for leaks Annual startup continuedClean condensate trap Check water systemAnnual startup continued Check ignition ground wiringCheck all boiler wiring Check control settingsPerform startup and checks Check flame signalCheck flue gas temperature Annual startup continuedAccess exchanger Ultra-80and Ultra-105Only Maintenance - generalGeneral maintenance Cleaning boiler heat exchangerExchanger cleaning continued ALL models Maintenance and annual startup continuedCleaning boiler heat exchanger Access exchanger Ultra-155, -230, -310OnlyReplacement parts Miscellaneous parts and kits9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Jacket parts9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Jacket parts9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Heat exchanger and piping - Ultra-80 Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Heat exchanger and piping - Ultra-809 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Heat exchanger and piping - Ultra-155to Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Heat exchanger and piping - Ultra-155to9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Controls Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual 10 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual DimensionsGAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Ratings