Manuals / Ultra electronic / Household Appliance / Boiler

Ultra electronic 105, 80, 230 & -310, 155 manual Replacement parts continued, Jacket parts

Models: 230 & -310 105 155 80

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9 GAS-FIRED WATER BOILER SERIES 2 — Boiler Manual

Replacement parts (continued)

Jacket parts

36	Part number 550-100-026/0404

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Ultra electronic 105, 80, 155 Replacement parts continued, Jacket parts, GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual

Contents

Installation Startup Maintenance Parts Gas-fired Water boiler SeriesUltra-80 Series 1/Series 2 identificationTHE BOILER, WITH PhD TECHNOLOGY - HOW IT WORKS GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualControl Module result in very quiet operationTHE GAS-FIREDWATER BOILER, WITH PhD TECHNOLOGY GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualContents Hazard definitionsPlease read before proceeding When servicing boilerBoiler operation Boiler waterPrepare boiler location Installations must comply withClearances for service access Before locating the boiler, checkPrepare boiler location continued Residential garage installationPrecautions Flooring and foundationPrepare boiler location continued Prevent combustion air contamination1 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Table 1 Corrosive contaminants and sourcesPrepare boiler Remove boiler from crateUltra-80Series 1 and 2 ONLY Propane operation Ultra-310 Series 1Boilers ONLY Propane operationPrepare boiler continued Ultra-310Series Ultra-155Series 1 andUltra-230Series 1 and Prepare for propane operationPrepare boiler continued Perform hydrostatic pressure testPrepare boiler for test Fill and pressure testInstall water piping Install relief valveAdditional controls, when required General piping informationInstall water piping continued System water piping methodsCirculators Sizing space heat system pipingInstall water piping continued Sizing DHW system piping3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Install water piping continued Zoning with zone valves3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Zone valve zoning plus optionalInstall water piping continued Zoning with circulators3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Circulator zoning plus optionalInstall water piping continued Radiant heating applications3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Install water piping continued Chilled water systems3 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Figure 10 Chilled water system plus optionalVenting, combustion air & condensate line Install vent and combustion air pipingPrepare condensate fittings 4 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualConnect condensate drain 4 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualGas piping Connecting gas supply piping5 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Gas piping continued Natural GasPropane Gas 5 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualStartup Freeze protection when usedClean system to remove sediment Check/control water chemistryCheck for gas leaks Final checks before starting boilerCheck thermostat circuits Inspect/fill condensate systemAdjust and test boiler controls Check system and boilerCheck flame & combustion 6 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualCheck-out/startupverification 7 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualInstallation certificate Check-out/startupverification7 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Annual startup and general maintenance 8 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualAnnual startup Handling ceramic fiber materialsAddress reported problems REMOVAL OF COMBUSTION CHAMBER LININGAnnual startup continued Clean condensate trapCheck water system Check all piping for leaksCheck ignition ground wiring Check all boiler wiringCheck control settings Annual startup continuedCheck flame signal Check flue gas temperatureAnnual startup continued Perform startup and checksMaintenance - general General maintenanceCleaning boiler heat exchanger Access exchanger Ultra-80and Ultra-105OnlyMaintenance and annual startup continued Cleaning boiler heat exchangerAccess exchanger Ultra-155, -230, -310Only Exchanger cleaning continued ALL modelsReplacement parts Miscellaneous parts and kits9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Jacket parts9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Jacket parts9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Heat exchanger and piping - Ultra-80 Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Heat exchanger and piping - Ultra-809 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Heat exchanger and piping - Ultra-155to Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Replacement parts continued Heat exchanger and piping - Ultra-155to9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Controls Replacement parts continued9 GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual Dimensions 10 GAS-FIREDWATER BOILER SERIES 2 - Boiler ManualRatings GAS-FIREDWATER BOILER SERIES 2 - Boiler Manual