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Alamo 1595 manual Assembly, Plumbing Loader to Control Valve

Models: 1595

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Plumbing Loader to Control Valve

ASSEMBLY

Plumbing Loader to Control Valve

1.Install Hoses onto boom oil tubes. Install and tighten one at a time from the bottom up. Loosening the closest oil line clamp will ease installation.

2.Install large identification dust plugs onto free ends of hoses. Slide hose sleeve over hoses. Install female quick couplers onto free ends of hoses.

Hose Color identification

Yellow - Lift Cylinder Rod

Green - Lift Cylinder Base End

Red - Bucket Cylinder Rod

Blue - Bucket Cylinder Base Rod

3.Connect hoses from upper two boom oil lines to right male couplers on valve. Connect lower two boom oil lines to left male quick couplers on valve.

4.Attach free end of rubber strap to loader right side frame.

5.After all plumbing has been completed, slowly cycle lift and bucket cylinders several times to purge air from hydraulic system. Retract cylinders and shut off tractor engine, engage parking brake, and remove key. Replenish tractor hydraulic system with recommended hydraulic fluid. (Figure AsmP-L- 0003)

Manual background ASSEMBLY

Escaping hydraulic fluid under pressure can have sufficient force to penetrate skin causing serious personal injury. If injured by escaping hydraulic fluid, obtain medical treatment immediately.

1595 01/11

Assembly Section 3-11

© 2011 Alamo Group Inc.

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Alamo 1595 manual Assembly, Plumbing Loader to Control Valve

Contents

RHINO LOADER1595 OPERATOR’S MANUALTo the Owner/Operator/Dealer INTRODUCTION SECTION Table of ContentsSAFETY SECTION ASSEMBLY AND CONNECTING THE LOADER SECTIONMAINTENANCE SECTION Safety Section SAFETY SECTIONSAFETY SAFETYGeneral Safety Instructions and Practices SAFETY SAFETYSG-4 SAFETYSAFETY Operator Safety Instructions and PracticesSAFETY SAFETYSAFETY SAFETYEquipment Operation Safety Instructions and Practices SAFETY SAFETYSG-36 SAFETY SAFETYSAFETY SAFETYSPU-2 SAFETYSAFETY SL-33SAFETY SAFETYSAFETY SAFETYSAFETY SAFETYTransporting Safety Instructions and Practices SAFETY SAFETYMaintenance and Service Safety Instructions and Practices SAFETY SAFETYConcluding Safety Instructions and Practices SAFETYSAFETY Storage and Parking Safety Instructions and PracticesSAFETY SAFETYDecal Location LEVEL SAFETYSAFETY NOTE Order D438 Safety Decal Sheet which includes all safety decalsSAFETY SAFETYDecal Description SAFETY SAFETYInspect hoses regularly. Failure to inspect and replace worn hoses may allow them to rupture suddenly and violently, resulting in serious bodily injury or death from scalding, fire burn injury, or oil penetration SAFETY SAFETYKeep bystanders 10 feet away when operating loader SAFETY SAFETYSAFETY SAFETYTo Avoid Serious Injury or Death This Act Seeks SAFETYSAFETY Employer-Employee Operator RegulationsIntroduction Section INTRODUCTION SECTIONINTRODUCTION INTRODUCTIONINTRODUCTION INTRODUCTIONINTRODUCTION INTRODUCTIONAssembly Section ASSEMBLY AND CONNECTING THE LOADER SECTIONASSEMBLY ASSEMBLYDismounting and Mounting Mid-Mount Loader ASSEMBLY ASSEMBLYASSEMBLY ASSEMBLYProper Rear Ballasting and Wheel Spacing Dismounting the Loader ASSEMBLYNOTE Do not relax bucket Cylinders ASSEMBLY ASSEMBLYMounting Loader Assembling Quick Attach Device ASSEMBLYInstalling Quick Attach Device ASSEMBLYWhen Connecting an Attachment to the Loader Quick Hitch ASSEMBLYASSEMBLY Connecting the AttachmentASSEMBLY ASSEMBLYPlumbing Hydraulic Valve Attaching Tractor Hydraulic Block ASSEMBLYASSEMBLY Attaching Valve Mounting & ValveASSEMBLY ASSEMBLYPlumbing Loader to Control Valve Page Operation Section OPERATION SECTIONOPERATION OPERATIONRHINO 1595 LOADER OPERATION INSTRUCTIONS 1595 1. Standard Equipment and SpecificationsOPERATION OPERATIONOPERATION OPERATION2. Operator Requirements OPERATION OPERATIONPERSONAL PROTECTIVE EQUIPMENT PPE OPERATIONOPERATION 3. Tractor Requirements3.1 ROPS and Seat Belt OPERATIONOPERATION Tractor Requirements and Capabilities4.1 Boarding the Tractor OPERATIONOPERATION 4. Getting On and Off the TractorOPERATION OPERATION4.2 Dismounting the Tractor OPERATION OPERATION5. Starting the Tractor OPERATION 5.1 Pre-Operation Inspection and Service5.2 Tractor Pre-Operation Inspection/Service OPERATIONOPERATION 5.3 Loader Pre-Operation Inspection/ServiceOPERATION OPERATION OPERATIONOPERATION OPERATIONOPS-L-0018A DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONOPERATION Tractor PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONOPERATION FRONT END LOADER PRE-OPERATION InspectionOPERATION OPERATION6. Driving the Tractor and Loader 6.1 Starting the Tractor 6.2 Brake and Differential Lock SettingOPERATION OPERATION6.4 Operating the Tractor and Loader OPERATIONOPERATION 6.3 Driving the Tractor and LoaderOPERATION OPERATIONOPERATION OPERATIONOPERATION OPERATIONOPERATION OPERATIONFILLING THE BUCKET OPERATIONOPERATION 7. Operating the LoaderOPERATION OPERATIONOPERATION OPERATIONLIFTING THE LOAD OPERATION OPERATIONCARRYING THE LOAD LOWERING THE BUCKET OPERATIONOPERATION DUMPING THE BUCKETLOADING FROM A BANK OPERATIONOPERATION OPERATING WITH FLOAT CONTROLOPERATION OPERATIONOPERATION OPERATIONPEELING AND SCRAPING OPERATION OPERATIONLOADING LOW TRUCKS OR SPREADERS FROM A PILE OPERATION OPERATIONBACKFILLING OPERATION OPERATIONOPERATION OPERATIONHANDLING LARGE HEAVY OBJECTS OPERATION OPERATION7.1 Operating Bale Spear Optional Attachment 7.2 Shutting Down the Implement OPERATIONOPERATION 8. Loader StorageOPERATION OPERATION9. Transporting the Tractor and Implement OPERATION OPERATIONOPERATION OPERATION9.1 Transporting on Public Roadways OPERATION OPERATION9.2 Hauling the Tractor and Implement TROUBLE 10. Troubleshooting GuideOPERATION OPERATIONOPERATION OPERATIONPage Maintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCELubrication Information Hydraulic Cylinder MAINTENANCEMAINTENANCE Daily ChecksLift and Bucket Cylinder Reassembly MAINTENANCEMAINTENANCE Lift and Bucket Cylinder DisassemblyMAINTENANCE MAINTENANCEStorage MAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEProper Torque for Fasteners MAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEGibson City, IL LIMITED WARRANTYRHINO 1020 S Sangamon AveTO THE OWNER/OPERATOR/DEALER Printed U.S.A 1595 LOADER1595-SOM-01/11 P/N F-4124C