CyberChiller Series Installation, Operation & Maintenance Manual

SYMPTOM

PROBABLE CAUSE

RECOMMENDATION

 

 

 

Head Pressure is too Low a. Loss of refrigerant (indicated by bubbles in the sight glass).

Repair leak and recharge system.

Suction Pressure too Low

a. Expansion valve stuck in the open

Repair or replace valve.

 

position (indicated by abnormally cold

 

 

suction line).

 

 

b. Low charge, flash gas in liquid line

Repair leak and recharge system.

 

(indicated by bubbles in sight glass).

 

 

c. Clogged drier/strainer (feels cool to

Replace drier/strainer.

 

the touch).

 

 

d. Obstructed expansion valve (indicat

Replace valve.

 

ed by loss of capacity).

 

 

e. Loss of control fluid from expansion

Replace valve or control head.

 

valve control head (indicated by

 

 

bubbles in the sight glass).

 

 

 

 

Compressor Fails to Start

a. Temperature setpoint too high.

Adjust to desired temperature.

 

b. Compressor internal protector

Check compressor for short circuit or

 

is open.

ground.

 

c. Complete loss of refrigerant charge

Locate and repair leak. Recharge

 

(low pressure safety switch).

system.

 

d. Condenser pressure too high (high

Check condenser for obstructions.

 

pressure safety switch).

 

 

e. Minimum off time has not expired.

Wait for time to expire.

System Short of Capacity a. Low refrigerant (indicated by bubbles in sight glass).

b. Expansion valve stuck or obstructed (short cycling or continuous running).

c. Clogged drier/strainer (feels cold).

Check for leaks Repair and recharge system.

Remove valve and clear obstruction or replace valve.

Replace with new drier/ strainer.

Compressor Short Cycles a. Low line voltage causing

Check power source for cause of low

compressor to overheat.

line voltage.

b. Reduced flow rate.

Check pump and strainer.

c. Lack of refrigerant

Check for leak. Repair and recharge

 

system.

(©October, 2006)

4-4