Baxi Potterton BBU 15 HE manual Condensate Pump runs, Clean condensate drain system, Replace fan

Models: BBU 15 HE

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Fault Finding Solutions Sections

12.0 Fault Finding

AIs there 230V at:

1.

 

 

 

NO

 

 

 

 

 

 

 

 

Main terminals L and N

Check electrical supply

 

 

 

 

NO

 

 

 

 

2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main terminal fuse

 

 

NO

 

Replace fuse

 

 

 

 

 

Display

 

 

 

 

 

 

 

 

 

 

3.

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

PCB - X1 connector

 

Check wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

terminals 1,2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BCheck all system wiring and pump

CService Reset

Condensate Pump does not run On Reset is there 230V at:

NO

Replace PCB

1.

PCB - X3 connector terminals 5 &

NO

 

6 for at least 2 seconds

 

 

 

 

 

 

 

 

 

 

 

 

2.

Condensate Pump terminals for at

NO

 

least 2 seconds

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

YES

 

Condensate Pump runs

 

 

 

 

 

 

 

 

Replace PCB

Replace wiring

Replace Cond. Pump

Condensate drain system blocked

NO

Replace Float Switch

YES

Clean condensate drain system

D

E

 

Fan connections correct at fan. PCB -

YES

 

X2 connector, is 230V AC across

 

 

 

 

 

terminals 5 & 7

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

E20 - Temperature sensor faulty.

 

 

 

Cold resistance approximately

 

NO

10kΩ @ 25° C

 

 

 

 

(resistance reduces with increase in temp.)

 

 

 

E28 - Incorrect PCBfitted

 

 

 

 

 

 

 

 

 

Fan jammed or faulty winding

Replace PCB

Replace sensor or PCB(E28)

YES

Replace fan

F 1.

Check and correct the connection of the tube between the venturi and gas valve

G

2.

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas at burner

 

Ensure gas is on and purged

 

 

 

 

 

Replace PCB

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

PCB - X3 connector is 230V AC across

 

 

 

 

 

 

 

 

 

 

 

 

Replace gas valve

 

 

 

 

 

 

 

 

 

 

terminals 1 & 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

voltage at PCB - X2 connector is

 

NO

 

 

 

 

Check and correct if necessary

 

 

 

 

 

 

 

 

 

 

 

Replace PCB

 

1.

Ignition electrode and lead

 

 

YES

 

110V AC across terminals 2 & 5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Note: from multimeter connect

 

 

 

 

 

 

 

2.

Electrode connection

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

‘common’ to 2 & ‘volts’ to 5)

 

Replace igniter

 

3. Spark gap and position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36© Baxi Heating UK Ltd 2009

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Image 36
Baxi Potterton BBU 15 HE Condensate Pump runs, Clean condensate drain system, X2 connector, is 230V AC across, Replace fan