Bayou Classic DB250, DB375 owner manual Gas Leak Test Instructions

GAS LEAK TEST INSTRUCTIONS

Note: The gas leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing. DO NOT use a flashlight to check for bubbbles.

1.Create a mixture of 50% water and 50% liquid dishwashing soap.

2.Turn the gas cylinder valve to the OFF position (clockwise). Then turn both brass valves to OFF position (clockwise).

3.To turn ON the fuel supply, turn the cylinder valve

knob one turn counter-clockwise. Gas will flow through and stop at the closed regulator valves.

4.Using a clean brush, apply the soap water mixture to the following:

LP Cylinder welds

Connection Nut to Cylinder Valve

Back side of Connection Nut to Brass Nipple

Both Brass Valves

Regulator connection to Gas Supply Hose

Gas Supply Hose connection to both Burner Assemblies

Cylinder Valve to Cylinder

Full length of both Gas Supply Hoses

5.Check each place A - F for growing bubbles which indicates a leak.

6.Next, turn ON one brass valve (counter-clockwise) to permit gas to pass through the hose. Apply soap water mixture to full length of gas supply hose and connection to burner assembly. Check each place for growing bubbles, G & H,

which indicates a leak. Then, turn off brass valve and repeat step #6 for the second valve.

7.Turn OFF gas supply valve (clockwise) on LP Gas Cylinder.

8.Turn both brass valves to OFF position (clockwise).

9.Tighten any leaking connections.

10.Repeat soap water mixture test until no leaks are detected. DO NOT use cooker if gas leaks cannot be stopped.

Call 1-800-864-6194 M-F 8am - 5pm CST for assistance, or contact a qualified appliance repair service.

Watch for Bubbles

GAS SUPPLY HOSE

11.After you are certain there are no leaks, turn tank valve and both brass valves to OFF position. Wait 5 minutes for any gas fumes to evacuate before lighting the burner.

WARNING

If growing soap bubbles persist throughout any portion of the Gas Leak Test, terminate use immediately. For assistance, contact your propane dealer or Barbour International, Inc. at 1-800-864-6194.

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