Bendix® AD-9® AND AD-9® IPC AIR DRYER TROUBLESHOOTING CHART
SYMPTOMS | CAUSE | REMEDY | |||||||||||||||||||||||||||
1. Dryer is constantly “cycling” | A. | Excessive system leakage. | 6. | With gauge installed at RES port of governor, pressure should | |||||||||||||||||||||||||
or purging. Dryer purges |
| IMPORTANT: Note whether air |
| not drop below | |||||||||||||||||||||||||
frequently (every 4 minutes |
| pressure loss is shown on dash |
| “Unloaded” cycle. If pressure drops, check for “kinks” or | |||||||||||||||||||||||||
or less while vehicle is idling) |
| gauge(s). Pressure loss shown on |
| restrictions in line connected to RES port. Line connected to | |||||||||||||||||||||||||
(continued). |
| gauges is caused by service brake |
| RES port on governor must be same diameter, or preferably | |||||||||||||||||||||||||
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| system or component leakage. |
| larger than, lines connected to UNL port(s) on governor. | |||||||||||||||||||||||||
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| Pressure loss NOT SHOWN |
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| on gauges is caused by supply |
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| system or component leakage. |
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| (continued) |
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| B. Leaking purge valve housing | B. With the supply port open to atmosphere, apply 120 psi at the | |||||||||||||||||||||||||||
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| assembly and/or |
| control port. Apply a soap solution to the supply port and exhaust | |||||||||||||||||||||||||
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| dryer end cover. |
| port (purge valve seat area). Permissible leakage - 1" bubble in | |||||||||||||||||||||||||
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| 5 seconds. |
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| C. | Holset® “E” type compressor. | C. Test the Holset® E Compressor unloader system with feedback | ||||||||||||||||||||||||||
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| line and check valve for proper operation. Make certain Holset |
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| ECON is not in use with the |
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| so, remove and retest. |
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| When installing a Bendix | |
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| with a Holset E or QE compressor, remove the Holset ECON valve | |
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| along with its feedback and governor control line. | |
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| Check Valve |
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Feedback Line |
Typical |
21