Bendix® AD-9®AND AD-9®IPC AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

2. Water and/or Oil in Supply

(Continued)

Poorly filtered inlet air (poor air quality to compressor). Check

o r S e r v i c e R e s e r v o i r

 

for leaking, damaged or malfunctioning compressor air inlet

(continued).

 

components (e.g. induction line, fittings, gaskets, filter bodies,

 

 

etc.). Repair inlet components as needed. Note: Dirt ingestion will

 

 

damage compressor and is not covered under warranty.

 

 

If you found excessive oil present in the service reservoir and you

 

 

did not find any issues above, the compressor may be passing oil.

 

 

Replace compressor. If still under warranty, follow normal warranty

 

 

process.

 

H. Compressor malfunction.

H. If excessive oil is present in the service reservoir and no other

 

 

 

 

issues (from above) were found, the compressor may be

 

 

 

 

passing oil. Test the compressor using the Bendix® BASIC

 

 

 

 

cup method as described in the Bendix compressor service

 

 

 

 

manual and referred to in Appendix A, Table A, column 5.

 

 

Replace compressor. If still under warranty, follow normal warranty

 

 

process.

 

I. Air by-passes desiccant cartridge

I. If the vehicle uses a Holset® compressor, inspect the

 

assembly.

 

 

feedback check valve for proper installation and operation.

 

 

When replacing the desiccant cartridge, make sure desiccant

 

 

cartridge assembly is properly installed and sealing rings are in

 

 

place on mounting surface of desiccant cartridge.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feed Back Line

 

 

 

Typical Drop-In Air Dryer End Cover

 

 

 

 

 

J.

Desiccant requires replacement.

J. Replace desiccant cartridge assembly. Refer to Appendix A,

 

 

 

Table A columns 3 & 4 for recommended intervals.

3. Oil present at air dryer purge A.

Air brake charging system is

A. Air dryers remove water and oil from the air brake charging

exhaust or cartridge during

functioning normally.

system. A small amount of oil is normal. Check that regular

maintenance.

 

maintenance is being performed and that the amount of oil in

 

 

 

the air tanks (reservoirs) is within the acceptable range shown

 

 

 

on the BASIC cup (see also column 5 of Appendix A, Table

 

 

 

A). Replace the air dryer cartridge as needed and return the

 

 

 

vehicle to service.

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BENDIX SD-08-2412 manual Check Valve