Bendix® AD-9® AND AD-9® IPC AIR DRYER TROUBLESHOOTING CHART
SYMPTOMS | CAUSE | REMEDY | ||||||||||||||||||||||
2. Water and/or Oil in Supply | (Continued) | Poorly filtered inlet air (poor air quality to compressor). Check | ||||||||||||||||||||||
o r S e r v i c e R e s e r v o i r |
| for leaking, damaged or malfunctioning compressor air inlet | ||||||||||||||||||||||
(continued). |
| components (e.g. induction line, fittings, gaskets, filter bodies, | ||||||||||||||||||||||
|
| etc.). Repair inlet components as needed. Note: Dirt ingestion will | ||||||||||||||||||||||
|
| damage compressor and is not covered under warranty. | ||||||||||||||||||||||
|
| If you found excessive oil present in the service reservoir and you | ||||||||||||||||||||||
|
| did not find any issues above, the compressor may be passing oil. | ||||||||||||||||||||||
|
| Replace compressor. If still under warranty, follow normal warranty | ||||||||||||||||||||||
|
| process. | ||||||||||||||||||||||
| H. Compressor malfunction. | H. If excessive oil is present in the service reservoir and no other | ||||||||||||||||||||||
|
|
|
| issues (from above) were found, the compressor may be | ||||||||||||||||||||
|
|
|
| passing oil. Test the compressor using the Bendix® BASIC™ | ||||||||||||||||||||
|
|
|
| cup method as described in the Bendix compressor service | ||||||||||||||||||||
|
|
|
| manual and referred to in Appendix A, Table A, column 5. | ||||||||||||||||||||
|
| Replace compressor. If still under warranty, follow normal warranty | ||||||||||||||||||||||
|
| process. | ||||||||||||||||||||||
| I. Air | I. If the vehicle uses a Holset® compressor, inspect the | ||||||||||||||||||||||
| assembly. |
|
| feedback check valve for proper installation and operation. | ||||||||||||||||||||
|
| When replacing the desiccant cartridge, make sure desiccant | ||||||||||||||||||||||
|
| cartridge assembly is properly installed and sealing rings are in | ||||||||||||||||||||||
|
| place on mounting surface of desiccant cartridge. | ||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Check Valve |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Feed Back Line |
|
|
| Typical |
|
|
|
|
| J. | Desiccant requires replacement. | J. Replace desiccant cartridge assembly. Refer to Appendix A, |
|
|
| Table A columns 3 & 4 for recommended intervals. |
3. Oil present at air dryer purge A. | Air brake charging system is | A. Air dryers remove water and oil from the air brake charging | |
exhaust or cartridge during | functioning normally. | system. A small amount of oil is normal. Check that regular | |
maintenance. |
| maintenance is being performed and that the amount of oil in | |
|
|
| the air tanks (reservoirs) is within the acceptable range shown |
|
|
| on the BASIC cup (see also column 5 of Appendix A, Table |
|
|
| A). Replace the air dryer cartridge as needed and return the |
|
|
| vehicle to service. |
24