Regular Maintenance

Mower Belt Replacement

B

A

NOTICE

 

 

 

To avoid damaging belts, DO NOT PRY BELTS

 

 

OVER PULLEYS.

 

 

1. Park the tractor on a smooth, level surface such as a

B

 

concrete floor. Disengage the PTO, engage the parking

 

 

 

brake, turn off the engine, and remove the ignition key.

 

 

2. Lower the mower deck to its lowest cutting position and

61” Decks

 

remove the mower deck guards.

 

WARNING

Use extreme caution when rotating the idler

arm with the breaker bar, due to the increasedC tension in the spring as the idler arm is being

rotated. Injury may result if the breaker bar is prematurely released while the spring is under tension.

3.

 

Reproduction

 

 

For 61” Decks: Using a 1/2” breaker bar, place the

72” Decks

 

 

 

square end in the square hole located in the end of the

 

 

 

 

idler arm (A, Figures 44). Carefully rotate the breaker

Figu e 44. M wer PTO Belt

 

 

 

bar COUNTER-CLOCKWISE, which will relieve the

A. Idler Arm

 

 

 

tension on the belt exerted from the idler arm.

B. Stationary Idler Pulley

 

 

 

 

Not

C. Nut

 

 

 

For 72” Decks: Using the 3/4” combination wrench,

 

 

 

place the box end on the nut (A, Figure 44) that securesfor

B

C

 

the idler pulley located at the end of the idler arm.

D

 

 

Carefully roate the wrench CLOCKWISE, which will

 

 

 

 

relieve the tension on the belt exerted from the idler

 

 

 

 

arm.

 

 

 

 

4. Slide the drive belt over the edge of the stationa y idler

 

 

 

 

pulley (B). Carefully release the tension on the b eaker

 

 

 

 

bar or the combination wrench.

 

 

 

A

5.

Remove the old belt and replace with a n w one. Make

A

 

 

 

 

sure the V-side of the belt runs in the pull y groov s

D

A

 

 

(Figure 45).

 

61” Decks

 

6. For 61” Decks: Install the drive belt on the PTO

 

 

 

 

 

 

pulley, the spindle pulleys and all idler pulleys except

 

C

 

 

the stationary pulley (B, Figure 44). Carefully rotate the

D

 

 

 

 

 

breaker bar COUNTER-CLOCKWISE and install the belt

 

 

 

 

 

B

 

on the stationary idler pulley (B). Carefully release the

 

 

 

 

 

 

 

tension on the breaker bar.

 

 

 

 

 

For 72” Decks: Install the drive belt on the PTO

 

 

 

 

pulley, the spindle pulleys and all idler pulleys except

 

 

 

 

the stationary pulley (B, Figure 44). Carefully rotate the

A

 

A

 

combination wrench CLOCKWISE and install the belt

 

 

 

 

 

 

on the stationary idler pulley (B). Carefully release the

D

 

D

 

tension on the combination wrench.

A

 

 

7. Reinstall the mower deck guards.

 

72” Decks

 

 

 

 

 

 

 

8. Run the mower under no-load condition for about 5

minutes to break-in the new belt.Figure 45. Mower PTO Belt Routing A. Spindle Pulley

B. PTO Drive Belt

C. Spring-loaded Idler Pulley D. Stationary Idler Pulley

37