WARNING

This boiler contains very hot water under high pressure. Do not unscrew any pipe fittings nor attempt to disconnect any components of this boiler without positively assuring the water is cool and has no pressure. Always wear protective clothing and equipment when installing, starting up or servicing this boiler to prevent scald injuries. Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the boiler. This boiler contains components which become very hot when the boiler is operating. Do not touch any components unless they are cool.

This boiler must be properly vented. The chimney must be inspected for any obstructions and cleaned prior to each heating season. A clean and unobstructed chimney flue is necessary to produce the minimum draft required to safely evacuate noxious fumes that could cause personal injury or loss of life. Evidence of loose debris and or condensate induced stains at the base of the chimney flue, connector or smokepipe joints may be signs of condensing flue gases. Flue gas condensate is corrosive, which requires special consideration and must be addressed immediately. Refer to Section V, "Venting and Air Intake Piping".

This boiler needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

This boiler is supplied with controls which may cause the boiler to shut down and not re-start without service. If damage due to frozen pipes is a possibility, the heating system should not be left unattended in cold weather; or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the boiler is inoperative.

This boiler is designed to burn No. 2 fuel oil only. Do not use gasoline, crankcase drainings, or any oil containing gasoline. Never burn garbage or paper in this boiler. Do not convert to any solid fuel (i.e. wood, coal). Do not convert to any gaseous fuel (i.e. natural gas, LP). All flammable debris, rags, paper, wood scraps, etc., should be kept clear of the boiler at all times. Keep the boiler area clean and free of fire hazards.

All boilers equipped with burner swing door have a potential hazard which, if ignored, can cause severe property damage, personal injury or loss of life. Before opening swing door, unplug burner power cord from receptacle located in lower right corner of jacket front panel and turn off service switch to boiler to prevent accidental firing of burner outside the combustion chamber. Be sure to tighten swing door fasteners completely when service is completed.

TABLE OF CONTENTS

I.

Pre-Installation

7

VII.

. . . . . . . .Oil Piping

. . . . . . . . . .

37

 

 

 

 

 

 

 

II.

Unit-Pak Boiler Assy

9

VIII.

System Start-Up

. . . . . . . . . .

39

 

 

 

 

 

 

III.

Steam Boiler Trim & Piping

22

IX.

Maintenance & Service Instructions . . .

45

 

 

 

 

 

 

 

IV.

Tankless & Indirect Water Heater Piping .

24

X.

Boiler Cleaning

. . . . . . . . . .

48

 

 

 

 

 

 

 

V.

Venting & Air Intake Piping

27

XI.

Trouble Shooting

. . . . . . . . . .

50

 

 

 

 

 

 

 

VI.

Electrical

32

XII.

Repair Parts

51

 

 

 

 

 

 

 

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Burnham MST288, MST396, MST629, MST513 manual Table of Contents

MST513, MST396, MST629, MST288 specifications

The Burnham MST series, comprising models MST396, MST629, MST513, and MST288, is renowned for its robust design and exceptional performance in the boiler industry. Each model is engineered to provide optimal efficiency and reliability for residential and commercial heating applications.

The Burnham MST396 is distinguished by its high thermal efficiency and advanced combustion technology. This model features a cast iron heat exchanger which ensures superior heat retention and distribution. The MST396 is equipped with a powerful burner that allows for variable firing rates, maximizing efficiency and extending the lifespan of the unit. Additionally, it includes a built-in electronic ignition system that enhances reliability while reducing the need for frequent maintenance.

Moving to the MST629, this model is designed for larger applications needing higher output. It boasts a significant BTU input and utilizes a multi-stage burner system. This ensures optimal combustion and adapts to varying demand, providing consistent heat without wasting energy. The MST629 also incorporates enhanced insulation and an advanced flue gas venting system to improve safety and minimize energy loss.

The MST513 caters to mid-sized applications with its adaptable performance and user-friendly features. This model is notable for its compact design, making it suitable for installations with limited space. It uses a two-stage burner for efficient energy use and offers a smart control system that monitors performance in real-time. This allows users to make informed decisions about their energy consumption and maintenance needs, ultimately leading to cost savings.

Lastly, the MST288 is the smaller model in the series, ideal for homes and small businesses. Despite its size, it does not compromise on efficiency. The MST288 features a straightforward design, ensuring ease of installation and maintenance. It utilizes a single-stage burner that provides consistent heat output, making it a reliable choice for low-demand applications. The unit is also equipped with adjustable settings, allowing users to tailor their heating needs effectively.

In summary, the Burnham MST series demonstrates a remarkable blend of innovation and practicality across its models. With features like advanced burner technology, efficient heat exchangers, and smart controls, the MST396, MST629, MST513, and MST288 cater to a wide range of heating needs while prioritizing energy efficiency and user comfort. These models stand out in the market, continually setting a standard for performance and reliability in heating solutions.