Cleveland Range KEL-60-SH Vacuum Leak Test Procedure, Lubrication Procedure, Hinge Adjustment

Models: KEL-60 KEL-60-TSH KEL-60-T KEL-25 KEL-25-T KEL-40 KEL-40-T KEL-80-T KEL-100-T KEL-60-SH KEL-30

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VACUUM LEAK TEST PROCEDURE

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A.Water Level Probe (Remove bottom cover).

B.Pressure Relief Valve. C. Pressure Gauge.

LEAK TEST PROCEDURE:

1.Heat kettle until unit cycles off.

2.Shut off power to the kettle at the fused disconnect switch.

3.Spread Bubble Type Leak Detector over suspected are and watch closely for bubbles.

4.Repair areas as required.

WATER LEVEL

PROBE

PRESSURE

GAUGE

PRESSURE

RELIEF

VALVE

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1.

Water Level Probe

Remove, clean threads, apply teflon thread sealant and reinstall.

2.

Pressure Relief Valve

A/

Inspect for signs of leaks. Replace if required.

 

 

B/

Remove, clean threads, apply teflon thread sealant and reinstall.

3.

Pressure Gauge

A/

Inspect face of gauge. If it contains moisture on the inside of face replace.

 

 

B/

Remove, clean threads, apply teflon thread sealant and reinstall.

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

Adjusting

TRUNNION

HOUSING,

Screw

 

WORM SCREW

Worm

AND TILT GEAR

Screw and

These parts are

Tilt

Gear

accessed through the

Cross

top cover of the

Bar

console.

 

Apply grease to gear teeth. Check for

excessive play and adjust with adjusting screw located on top of cross bar.

HINGE ADJUSTMENT

INSTRUCTIONS

3/8" Allen wrench

1.

Insert 3/8" Allen wrench.

2.

Turn clockwise to relieve tension on spring.

3.

While tension is released remove one of the two

 

slotted screws.

4.

To prevent Allen wrench from springing back

 

abruptly while the second slotted screw is removed,

 

insert a pin (approximately 1/8") in the hole where

Trunnion Housing

Grease Nipple

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

 

the first slotted screw was removed from.

5.

Remove second slotted screw.

6.

While holding Allen wrench remove pin.

7.

Turn Allen wrench clockwise to tighten or

 

counter-clockwise to loosen tension to produce

 

desired effect.

8.

Re-insert pin in one of the two holes.

9.

Tighten one slotted screw in the other hole (it

 

may be necessary to turn Allen wrench slightly to

 

align holes).

10.

Remove pin and repeat step number 9 for other

 

slotted screw.

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Cleveland Range KEL-60-SH Vacuum Leak Test Procedure, Repairing Leaks In Steam Jacketed Kettle Fittings, Hinge Adjustment