Cleveland Range KGT-6-T Marine Lock Testing Procedure, GAS Valve Replacement KIT Item # KE55240-7

MARINE LOCK

TESTING

PROCEDURE

1.Check that lock clears stop pin on side box without rubbing when kettle is tilted (Figure A).

2.Check side to side play. Lock should remain fully over stop pin when pushed to it's maximum side to side play (Figure B).

3.Check that the kettle when pushed fully upright moves the lock to a closed position. To check this:

A/ Hold the latch firmly in the unlocked position while tilting the kettle back to an upright position.

B/ The kettle sidebox will force the lock into a new position.

Marine Lock

Stop Pin on(Latch)Side to Side Play Sidebox

Lockwasher

			Locknut
Figure A
(Side View)
	Side Box
		Figure B	Console
	Shoulder Bolt
		(Top View)

C/ Hold the lock in this position and try to tilt the kettle forward. The latch should prevent the kettle from tilting.

4. Check shoulder bolt is firmly seated against console body.

5.Check on inside of console box that shoulder bolt locknut is secure.

GAS VALVE REPLACEMENT KIT (Item # KE55240-7)

This kit includes a gas valve and a natural to propane conversion kit for the valve.

REPLACEMENT INSTRUCTIONS

Removal

1.Turn off power to unit a main breaker.

2.Turn off main gas supply.

3.Disconnect gas line on incoming side of kettle shut-off valve.

4.Remove shut-off valve.

5.Remove piping support bracket.

6.Remove side panel.

7.Remove wires from gas valve.

8.Undo the union on the gas line.

9.Remove the two bolts located at the rear of the console and remove gas valve assembly.

Installation

13.Replace gas valve assembly and reconnect gas lines and wiring to valve.

14.Turn gas supply back on.

15.Check for gas leaks.

16.Turn main power back on.

Calibration

17.Connect a water column meter to the manifold side of the gas valve.

18.Turn unit on.

19.Check for gas leaks.

20.Natural Gas- set manifold pressure to 4.2 inches WC.

21.Propane Gas- set manifold pressure to 10 inches WC.

Gas Valve Replacement

10.If the unit is Propane, install the propane kit on the new valve as per the instructions in the bag.

11.Remove the supply pipe from the old valve and install on the new valve using pipe thread sealant for the pipe threads.

12.Remove the four screws holding the outlet plumbing assembly to the old valve and reinstall on the new valve. Use a little "O"ring lube on elbow seal to the gas valve.

Closure

22.Remove test equipment

23.Replace side panel.