MARINE LOCK
TESTING
PROCEDURE
1.Check that lock clears stop pin on side box without rubbing when kettle is tilted (Figure A).
2.Check side to side play. Lock should remain fully over stop pin when pushed to it's maximum side to side play (Figure B).
3.Check that the kettle when pushed fully upright moves the lock to a closed position. To check this:
A/ Hold the latch firmly in the unlocked position while tilting the kettle back to an upright position.
B/ The kettle sidebox will force the lock into a new position.
Marine Lock
Stop Pin on(Latch)Side to Side Play Sidebox
Lockwasher
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| Locknut |
Figure A |
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(Side View) |
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| Side Box |
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| Figure B | Console |
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| Shoulder Bolt | |||
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C/ Hold the lock in this position and try to tilt the kettle forward. The latch should prevent the kettle from tilting.
4. Check shoulder bolt is firmly seated against console body.
5.Check on inside of console box that shoulder bolt locknut is secure.
GAS VALVE REPLACEMENT KIT (Item # KE55240-7)
This kit includes a gas valve and a natural to propane conversion kit for the valve.
REPLACEMENT INSTRUCTIONS
Removal
1.Turn off power to unit a main breaker.
2.Turn off main gas supply.
3.Disconnect gas line on incoming side of kettle
4.Remove
5.Remove piping support bracket.
6.Remove side panel.
7.Remove wires from gas valve.
8.Undo the union on the gas line.
9.Remove the two bolts located at the rear of the console and remove gas valve assembly.
Installation
13.Replace gas valve assembly and reconnect gas lines and wiring to valve.
14.Turn gas supply back on.
15.Check for gas leaks.
16.Turn main power back on.
Calibration
17.Connect a water column meter to the manifold side of the gas valve.
18.Turn unit on.
19.Check for gas leaks.
20.Natural Gas- set manifold pressure to 4.2 inches WC.
21.Propane Gas- set manifold pressure to 10 inches WC.
Gas Valve Replacement
10.If the unit is Propane, install the propane kit on the new valve as per the instructions in the bag.
11.Remove the supply pipe from the old valve and install on the new valve using pipe thread sealant for the pipe threads.
12.Remove the four screws holding the outlet plumbing assembly to the old valve and reinstall on the new valve. Use a little "O"ring lube on elbow seal to the gas valve.
Closure
22.Remove test equipment
23.Replace side panel.
