PVC Distribution System

To prevent damage to the PVC distribution system during cold weather shut-down, install an automatic or manual drain line from the hot water inlet piping as close to the cooling tower inlet as possible. The entire inlet and distribution system must be drained for shut-down in sub- freezing weather.

Piping

When the cooling tower is located outdoors, adequate measures including the use of heating tapes and insulation should be considered to protect water lines from freezing.

Operation at Sub-freezing Ambients

See Thermostatic On/Off control

1.Insure that the cooling tower is operating at the maximum possible heat load - An operating cooling tower will continuously extract heat from the circulating water. Without a heat load, the water will end up either at the air wet bulb temperature, or as ice, whichever occurs first.

2.Maintain Design Water Flow Rate Over The Fill - Reducing water flow over the fill area can produce semi-dry regions that are subject to rapid freezing.

3.Make sure a thermostat is installed to control fan operation to off at low cold-water temperatures.

4.If tower is equipped with two speed motors, operate at low speed to increase leaving water temperature.

5.Cycle fans periodically to prevent ice from forming on louvers.

6.It may also be necessary to reverse fans for a short period of time to help melt ice by forcing warm water into tower.

De-energize the fan(s) for two full minutes before reversing.

Reverse fan(s) no more than 2 minutes at a time (repeat as necessary). Extended

reverse operation can cause ice to form on fan blades causing an out-of-balance condition.

If the tower is equipped with a two-speed motor, reverse only at low speed.

On multi-cell towers, fans immediately adjacent to reversed fans should be shut off during reversal.

After reversal, let fan(s) stand idle 5 to 10 minutes before forward operation.

Monitor the tower closely for unusual vibrations or sounds.

7.Frequent visual inspections and routine maintenance during sub-freezing operation is very important and should not be overlooked.

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Delta TM Series Cooling Tower, TM-105312 manual PVC Distribution System, Piping, Operation at Sub-freezing Ambients