Manuals / Dixon / Lawn and Garden / Lawn Mower

Dixon ZTR 5601, ZTR 5422, ZTR 5502 Operation Instructions, Testing Of Safety Interlock Systems

Models: ZTR 5601 ZTR 5502 ZTR 5422

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OPERATION INSTRUCTIONS

TESTING OF SAFETY INTERLOCK SYSTEMS:

PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position.

BLADE DRIVE SWITCH TEST: (5000 Series)

a.With electric blade drive switch turned ON and parking brake in the ON position, engine should not turn over or attempt to start when key switch is moved to the start position.

b.In a SAFE AREA away from bystanders, start the engine, place throttle setting at maximum or full. Engage the blades by turning the blade drive switch to the ON position. Raise weight slightly off of seat. Engine should stop.

c.If any Safety Check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer.

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Dixon ZTR 5601, ZTR 5422 Operation Instructions, Testing Of Safety Interlock Systems, BLADE DRIVE SWITCH TEST 5000 Series

Contents

Page IMPORTANT - READ CAREFULLY INDEX SeptemberTIP-OVER SAFETYThe most common causes of injury to the operator or bystander Follow recommended safety precautions and safe operating practices SAFETYSAFETY SYMBOLS serious injury or death GENERAL OPERATIONSAFETY SLOPE OPERATIONSAFETY CHILDRENSAFETY SERVICEDIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS 3. Battery warranty Limited to 90 days from date of purchase6. The following items are noLcovered by this warranty policy b Routine maintenance or adjustmentsModel ZTR SPECIFICATIONSSPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE SPECIFICATIONS SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICEModel ZTR X 5 smooth profileSPECIFICATIONS Model ZTRSEAT ADJUSTMENT INSTRUCTIONS CONTROLS PageCONTROLS CAUTION Engage parking brake before starting enginePARKING BRAKE TO SET PARKING BRAKECONTROLS TO GO FORWARDTO GO BACKWARD TURNINGCONTROLS Protection of the electrical system is by 115 amp circuit breakerOPERATION INSTRUCTIONS OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMSBLADE DRIVE SWITCH TEST 5000 Series OPERATION INSTRUCTIONS 1 . Push choke control lever fully forwardOPERATION INSTRUCTIONS 1. Move throttle control lever to 1/4 to 1/2 settingAlways turn engine off when leaving mower OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT6. Maintain Sharp Blades Throughout The Cutting Season OPERATION INSTRUCTIONSMOWING WITH A GRASS CATCHER ATTACHMENT Be sure that deflector is properly installed on the discharge chute OPERATION INSTRUCTIONSSIDE DISCHARGE OF THE CLIPPINGS 5. Maintain Sharp Blades Throughout The Cutting SeasonPage OPERATION INSTRUCTIONSDECK ROLLERS Before performing any maintenance, shut off engine, allow to cool CARE AND MAINTENANCE - 5000 SERIES MODELSMAINTENANCE SCHEDULE CARE AND MAINTENANCE - 5000 SERIES MODELS CUTTER BLADE MAINTENANCEWear heavy, thick gloves when holding onto cutter blade avoid the sharp edge of the bladeCARE AND MAINTENANCE - 5000 SERIES MODELS BELT TENSIONPeriodically inspect both belt and idler systems ENGINE TO MOWER DECK BELTLUBRICATION CARE AND MAINTENANCE - 5000 SERIES MODELSFUEL SHUT OFF VALVE CARE AND MAINTENANCE - 5000 SERIES MODELS 5000 SERIES REAR WHEELSCARE AND MAINTENANCE - 5000 SERIES MODELS PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERSPROTECT YOUR ENVIRONMENT PROTECT YOUR INVESTMENTCARE AND MAINTENANCE - 5000 SERIES MODELS MOWER DECK INSTALLATIONCARE AND MAINTENANCE - 5000 SERIES MODELS PageCARE AND MAINTENANCE - 5000 SERIES MODELS T-BOX TO HYDROSTAT BELT ADJUSTMENTCARE AND MAINTENANCE - 5000 SERIES MODELS PARKING BRAKE CABLE ADJUSTMENTCARE AND MAINTENANCE - 5000 SERIES MODELS Swing upper control levers out into the neutral slotsCARE AND MAINTENANCE - 5000 SERIES MODELS FORWARD TRAVEL SPEED ADJUSTMENTSDO NOT SPEED UP THE SLOW SIDE, AS OVER STROKING OF THE HYDROSTAT COULD RESULT IN DAMAGE TO THE UNITB. OHMS TEST CARE AND MAINTENANCE - 5000 SERIES MODELSPROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT CARE AND MAINTENANCE - 5000 SERIES MODELS HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICEWHEELS AND TIRES Model ZTR Models ZTR 5502 & ZTR ELECTRICAL SYSTEMS CARE AND MAINTENANCE - 5000 SERIES MODELSCLEANING THE MOWER SERIAL NUMBERS WARRANTY PARTS/SERVICE STANDARD SERVICE PARTS LIST MODEL ZTRMODEL ZTR MODEL ZTRKOHLER ANTI-ICING KIT STANDARD SERVICE PARTS LISTKOHLER AIR AND OIL FILTER PART NUMBERS TROUBLESHOOTING MOWER CUT QUALITYTROUBLESHOOTING DRIVE SYSTEMSITUATION CAUSESTROUBLESHOOTING Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page FAX 316 251 OWNER INFORMATIONPURCHASED FROM Name Address Page Page Page Page Page Dixon and ZTR are registered trademarks of Dixon Industries, Inc