Fig. 54

MACHINE USE

Before starting the machine, ensure that all adjustments are properly made and the guards are in place. Turn the upper wheel by hand to make sure that everything is correct BEFORE turning on the power.

Keep the top blade guide (and guard) within 1/8" of the work piece at all times. Do not force the material against the blade. Light pressure on the work piece will produce a smoother cut, and prevent excess friction and heating of the blade.

KEEP THE SAW BLADE SHARP. Very little forward pressure is required for normal cutting. Keep the workpiece moving at a slow and consistent rate against the blade to ensure a smooth and accurate cut.

Avoid twisting the blade, by trying not to turn sharp corners. Remember, you must saw around corners.

CUTTING CURVES

When cutting curves, turn the stock carefully so that the blade follows without twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, then a narrower blade, a blade with more set, or additional relief cuts Fig. 54 may be necessary to allow the blade to cut more efficiently. The more set a blade has, the easier it will allow the stock to be turned, but the cut is usually rougher.

When withdrawing the piece being cut, changing the cut, or for any other reason, be careful not to accidentally draw the

blade off the wheels. In most cases, it is easier and safer to turn the stock and saw out through the waste material, rather than try to withdraw the stock from the blade.

TROUBLESHOOTING GUIDE

In spite of how well a band saw is maintained, problems can occur. The following troubleshooting guide will help you solve the more common problems. For assistance with your machine, visit our website at www.deltamachinery.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).

Trouble: SAW WILL NOT START.

 

 

 

Probable Cause

Remedy

 

1.

Switch cord / motor cord not plugged in.

1.

Plug in switch cord / motor cord.

2.

Fuse blown or motor reset tripped.

2.

Replace fuse or push motor reset button.

3.

Cord damaged.

3.

Have cord replaced.

Trouble: BREAKER OR MOTOR KICKS OUT FREQUENTLY.

 

 

 

Probable Cause

Remedy

 

1.

Extension cord too light or too long.

1.

Replace with adequate size cord.

2.

Feeding stock too fast.

2.

Feed stock more slowly.

3.

Blade in poor condition (dull, warped, gummed).

3.

Clean or replace blade.

4.

Low voltage supply.

4.

Contact an electrician.

Trouble: BAND SAW VIBRATES EXCESSIVELY.

 

 

 

Probable Cause

Remedy

 

1.

Machine not mounted securely to stand.

1.

Tighten all mounting hardware.

2.

Stand on uneven surface.

2.

Reposition on flat level surface.

3.

Worn belt.

3.

Replace belt.

4.

Pulley not aligned.

4.

Adjust motor pulley.

5.

Motor not fastened securely.

5.

Tighten all mounting hardware.

(continued on next page)

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EnGenius Technologies 28-248 instruction manual Troubleshooting Guide, Cutting Curves