Exmark 4501-191 Rev.A manual Troubleshooting, Problem Possible Cause Corrective Action

Models: 4501-191 Rev.A

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Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, Do Not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors DO Not pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

The engine overheats.

1.

The engine load is excessive.

1.

Reduce ground speed.

 

2.

The oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

The cooling fins and air passages under

3.

Remove the obstruction from the cooling

 

 

the engine blower housing are plugged.

 

fins and air passages.

 

4.

The air cleaner is dirty.

4.

Clean or replace the air cleaner element.

 

5.

Dirt, water, or stale fuel is in fuel system.

5.

Contact an Authorized Service Dealer.

 

 

 

 

 

The starter does not crank

1.

The blade control switch is engaged.

1.

Move the blade control switch to

 

 

 

 

Disengaged.

 

2.

The motion control levers are not in the

2.

Move the motion control levers outward

 

 

park position.

 

to the park position.

 

3.

The operator is not seated.

3.

Sit on the seat.

 

4.

Battery does not have a full charge.

4.

Charge the battery. See Check

 

 

 

 

Battery Charge and Recommended

 

 

 

 

Jump Starting Procedure sections in

 

 

 

 

Maintenance.

 

5.

The electrical connections are corroded

5.

Check the electrical connections for good

 

 

or loose.

 

contact.

 

6.

A fuse is blown.

6.

Replace the fuse.

 

7.

A relay or switch is damaged.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

The choke is not on.

2.

Move the choke lever to On.

 

 

3.

The air cleaner is dirty.

3.

Clean or replace the air cleaner element.

 

4.

The spark plug wire(s) is loose or

4.

Install the wire(s) on the spark plug.

 

 

disconnected.

 

 

 

5.

The spark plug(s) is pitted, fouled, or the

5.

Install a new, correctly gapped spark

 

 

gap is incorrect.

 

plug(s).

 

6.

There is dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

8.

There is incorrect fuel in the fuel tank.

8.

Drain the tank and replace the fuel with

 

 

 

 

the proper type.

 

9.

The oil level in the crankcase is low.

9.

Add oil to the crankcase.

 

 

 

 

 

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Page 54
Image 54
Exmark 4501-191 Rev.A manual Troubleshooting, Problem Possible Cause Corrective Action