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Generac 004692-0 owner manual Installation and Owner’s Manual, Power Systems, Inc, Danger

Models: 004692-0

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POWER SYSTEMS, INC.

Installation and

Owner’s Manual

Air-cooled, Prepackaged

Automatic Standby Generators

Models:

004692-0 (8.5 kW)

!	Not intended for use as Primary Power in place of utility or in life-	!
	support applications.

DANGER

DEADLY EXHAUST FUMES.

OUTDOOR INSTALLATION ONLY!!

Page 1

Image 1

Generac 004692-0 owner manual Installation and Owner’s Manual, Power Systems, Inc, Danger, Air-cooled,Prepackaged

Contents

POWER SYSTEMS, INC Installation and Owner’s ManualDEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY DANGEROPERATION AND MAINTENANCE CONTENTSHOW TO OBTAIN SERVICE INTRODUCTIONIntroduction DANGER GENERAL HAZARDSSAVE THESE INSTRUCTIONS – The manufacturerFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS STANDARDS INDEX1.1UNPACKING/INSPECTION 1.3 SYSTEM SET LED1.2PROTECTION SYSTEMS 1.4YOUR GENERATOR Exhaust Enclosure Fuel Regulator 12 Volt BatteryData Decal1.5.1 GENERATOR 1.5SPECIFICATIONS1.5.2 ENGINE Section 1 - General Information1.6FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8RECONFIGURING THE FUEL SYSTEM1.7FUEL CONSUMPTION Figure 1.2 – Demand Regulator1.11 THE BATTERY 1.10 BATTERY INSTALLATION1.9.2 TRANSFER SWITCH Figure 1.5 – Battery Cable Connections2.1BEFORE INITIAL START-UP 2.2CHECK TRANSFER SWITCH OPERATION2.3ELECTRICAL CHECKS •Wear rubber gloves and bootsDANGER 2.4GENERATOR TESTS UNDER LOADDANGER DANGERFigure 2.2 — Placement of Regulator 2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY2.5CHECKING AUTOMATIC OPERATION Figure 2.1 — Dual Fuel Regulators2.8VOLTAGE REGULATOR ADJUSTMENT 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.4 — Full Load Speed Adjust Screw Figure 2.5 – Voltage Adjustment Potentiometer3.3AUTOMATIC TRANSFER OPERATION 3.1 BREAK-INPROCEDURE3.2.3 “MANUAL” POSITION 3.2.1 “AUTO” POSITION3.5.1 TRANSFER TO GENERATOR POWER SOURCE Figure 3.2 – Manual Transfer Switch Operation3.4SEQUENCE OF AUTOMATIC OPERATION 3.5MANUAL TRANSFER OPERATION3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.6SETTING THE EXERCISE TIMER3.7.1 LOW OIL PRESSURE SWITCH 3.7.2 HIGH TEMPERATURE SWITCH4.1FUSE 4.2CHECKING THE ENGINE OIL LEVEL3.7.3.1 Approximate Crank Cycle Times 3.7.4 OVERSPEED4.3.2 OIL CHANGE PROCEDURE 4.5CHANGING THE ENGINE AIR CLEANER4.3CHANGING THE ENGINE OIL 4.4CHANGING THE OIL FILTERFigure 4.4 — 12 kW and 15 kW Engine Air Cleaner 4.7BATTERY MAINTENANCEFigure 4.5 – Setting the Spark Plug Gap 4.6SPARK PLUGSFigure 4.6 - Valve Clearance Adjustment 4.8 ADJUSTING VALVE CLEARANCE4.9COOLING SYSTEM Figure 4.7 – Cooling Vent Locations4.11.2 RETURN TO SERVICE 4.11 OUT OF SERVICE PROCEDURE4.11.1 REMOVAL FROM SERVICE 4.10 ATTENTION AFTER SUBMERSION4.13 SERVICE SCHEDULE PROBLEM 5.1TROUBLESHOOTING GUIDECAUSE CORRECTIONGenerac Power Systems, Inc 6 - Mounting DimensionsAir-cooled8.5 kW Generator Drawing No. 0D3739-A REAR VIEW24 Generac Power Systems, Inc Wiring Diagram - Drawing No. 0D8500Section 7 — Electrical Data Air-cooled8.5 kW GeneratorSection 7 — Electrical Data Generac Power Systems, Inc.CUSTOMER CONNECTION26 Generac Power Systems, Inc Electrical Schematic - Drawing No. 0D8501Section 7 — Electrical Data Air-cooled8.5 kW GeneratorSection 7 — Electrical Data Generac Power Systems, Inc.28 Generac Power Systems, Inc Section 8 — Exploded Views and Parts ListsAir-cooled8.5 kW Generator Compartment - Drawing No. 0D8445-APART NO Section 8 — Exploded Views and Parts ListsDESCRIPTION PART NOAir-cooled8.5 kW Generator 30 Generac Power Systems, IncEngine & Alternator – Drawing No. 0D8446 ITEM Section 8 — Exploded Views and Parts ListsPART NO DESCRIPTIONAir-cooled8.5 kW Generator Section 8 — Exploded Views and Parts ListsEngine – Drawing No. 0D8674-CPart PART NO Section 8 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION34 Generac Power Systems, Inc Section 8 — Exploded Views and Parts ListsPART NO Section 8 — Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONControl Panel Assembly – Drawing No. 0D8503-B Section 8 — Exploded Views and Parts Lists36 Generac Power Systems, Inc Air-cooled8.5 kW GeneratorPART NO Section 8 — Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONPART NO Section 8 - Exploded Views and Parts ListsDESCRIPTION PART NOFOR GT Section 8 — Exploded Views and Parts ListsENGINE ONLY DESCRIPTIONPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONS1-800-333-1322 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYSection 9 – Warranty Section 9 – Warranty WARRANTY SCHEDULEGENERAC POWER SYSTEMS, INC P.O. BOX WHITEWATER, WI

POWER SYSTEMS, INC.

Installation and

Air-cooled, Prepackaged

Automatic Standby Generators

support applications.

DANGER