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Generac 004692-0 owner manual Electrical Data, Generac Power Systems, Inc, Customer, Connection

Models: 004692-0

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Section 7 — Electrical Data

Air-cooled 8.5 kW Generator Wiring Diagram - 8.5 kW – Drawing No. 0D8500

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

225	224A		CONTROL PANEL BOX

224		225A

224A

225A

BCR

CB2

4 6

7 9

											N1		N2
																77							A B		66	162
																77							A B		66	2
																225B													4



																224B									0
																									77				2
																14													2
																14
																										4			6
																										0			11
																11								11					22
225															13A	22													66
225															13A									22
																								22		77			0
																4									4	77			0
																4									4
																0									0
																6										6
224																162									162
																162									162				55
																													55
																		VOLTAGE
																	REGULATOR
							0																			66A
																0
																			66A			4							55
																						4
																N2
																N2
							13										N1
																	N1


							13					13
												13
	225
			224				351																						GRD
																													GRD



																											194	23


																											N2
4																											N2
																13				351						N1
																13
		23					56					13
		23					56					13
																		13A											351
					194																								351
																		15A
									18						13					0
									18						13


										14						13



								66A										F2					F1
								66A						239

										15A										13					17				0

				17																						239
																									17



15
							0					225														SW1
							0

						224																		15				1a
																								15

																					15					1
																												1b	SW2



																										AUTO
																										MANUAL
																										MANUAL

CLOSEST TO BEARING

STATOR

9	2
9	6	11
8	6	11
8
7		55
		22
6		66A
5		77
4		66
4

1	44
1
C2

CUSTOMER
CONNECTION	22		N2	23
	22		N2	23
	33	N1
		N1			194
					194
CB1
OFF
240V GENERATOR	NEUTRALCONNECTION	UTILITY FROMT/SW	UTILITY FROMT/SW	TRANSFERRELAYCOIL	TRANSFERRELAYCOIL

OUTPUT TO TRANSFER

SWITCH CONTACTOR

Generac® Power Systems, Inc. 25

Page 27

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Generac 004692-0 owner manual Electrical Data, Generac Power Systems, Inc, Customer, Connection, Control Panel Box

Contents

DANGER Installation and Owner’s ManualPOWER SYSTEMS, INC DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLYINTRODUCTION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEIntroduction – The manufacturer GENERAL HAZARDSDANGER SAVE THESE INSTRUCTIONSSTANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDS1.3 SYSTEM SET LED 1.1UNPACKING/INSPECTION1.2PROTECTION SYSTEMS Decal Exhaust Enclosure Fuel Regulator 12 Volt Battery1.4YOUR GENERATOR DataSection 1 - General Information 1.5SPECIFICATIONS1.5.1 GENERATOR 1.5.2 ENGINEFigure 1.2 – Demand Regulator 1.8RECONFIGURING THE FUEL SYSTEM1.6FUEL REQUIREMENTS AND RECOMMENDATIONS 1.7FUEL CONSUMPTIONFigure 1.5 – Battery Cable Connections 1.10 BATTERY INSTALLATION1.11 THE BATTERY 1.9.2 TRANSFER SWITCH•Wear rubber gloves and boots 2.2CHECK TRANSFER SWITCH OPERATION2.1BEFORE INITIAL START-UP 2.3ELECTRICAL CHECKSDANGER 2.4GENERATOR TESTS UNDER LOADDANGER DANGERFigure 2.1 — Dual Fuel Regulators 2.6ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.2 — Placement of Regulator 2.5CHECKING AUTOMATIC OPERATIONFigure 2.5 – Voltage Adjustment Potentiometer 2.7ENGINE GOVERNOR ADJUSTMENT2.8VOLTAGE REGULATOR ADJUSTMENT Figure 2.4 — Full Load Speed Adjust Screw3.2.1 “AUTO” POSITION 3.1 BREAK-INPROCEDURE3.3AUTOMATIC TRANSFER OPERATION 3.2.3 “MANUAL” POSITION3.5MANUAL TRANSFER OPERATION Figure 3.2 – Manual Transfer Switch Operation3.5.1 TRANSFER TO GENERATOR POWER SOURCE 3.4SEQUENCE OF AUTOMATIC OPERATION3.7.2 HIGH TEMPERATURE SWITCH 3.6SETTING THE EXERCISE TIMER3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.7.1 LOW OIL PRESSURE SWITCH3.7.4 OVERSPEED 4.2CHECKING THE ENGINE OIL LEVEL4.1FUSE 3.7.3.1 Approximate Crank Cycle Times4.4CHANGING THE OIL FILTER 4.5CHANGING THE ENGINE AIR CLEANER4.3.2 OIL CHANGE PROCEDURE 4.3CHANGING THE ENGINE OIL4.6SPARK PLUGS 4.7BATTERY MAINTENANCEFigure 4.4 — 12 kW and 15 kW Engine Air Cleaner Figure 4.5 – Setting the Spark Plug GapFigure 4.7 – Cooling Vent Locations 4.8 ADJUSTING VALVE CLEARANCEFigure 4.6 - Valve Clearance Adjustment 4.9COOLING SYSTEM4.10 ATTENTION AFTER SUBMERSION 4.11 OUT OF SERVICE PROCEDURE4.11.2 RETURN TO SERVICE 4.11.1 REMOVAL FROM SERVICE4.13 SERVICE SCHEDULE CORRECTION 5.1TROUBLESHOOTING GUIDEPROBLEM CAUSEREAR VIEW 6 - Mounting DimensionsGenerac Power Systems, Inc Air-cooled8.5 kW Generator Drawing No. 0D3739-AAir-cooled8.5 kW Generator Wiring Diagram - Drawing No. 0D850024 Generac Power Systems, Inc Section 7 — Electrical DataCONNECTION Generac Power Systems, Inc.Section 7 — Electrical Data CUSTOMERAir-cooled8.5 kW Generator Electrical Schematic - Drawing No. 0D850126 Generac Power Systems, Inc Section 7 — Electrical DataSection 7 — Electrical Data Generac Power Systems, Inc.Compartment - Drawing No. 0D8445-A Section 8 — Exploded Views and Parts Lists28 Generac Power Systems, Inc Air-cooled8.5 kW GeneratorPART NO Section 8 — Exploded Views and Parts ListsPART NO DESCRIPTION30 Generac Power Systems, Inc Air-cooled8.5 kW GeneratorEngine & Alternator – Drawing No. 0D8446 DESCRIPTION Section 8 — Exploded Views and Parts ListsITEM PART NOSection 8 — Exploded Views and Parts Lists Air-cooled8.5 kW GeneratorEngine – Drawing No. 0D8674-CPart DESCRIPTION Section 8 - Exploded Views and Parts ListsPART NO DESCRIPTION34 Generac Power Systems, Inc Section 8 — Exploded Views and Parts ListsDESCRIPTION Section 8 — Exploded Views and Parts ListsPART NO DESCRIPTIONAir-cooled8.5 kW Generator Section 8 — Exploded Views and Parts ListsControl Panel Assembly – Drawing No. 0D8503-B 36 Generac Power Systems, IncDESCRIPTION Section 8 — Exploded Views and Parts ListsPART NO DESCRIPTIONPART NO Section 8 - Exploded Views and Parts ListsPART NO DESCRIPTIONDESCRIPTION Section 8 — Exploded Views and Parts ListsFOR GT ENGINE ONLYCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES 1-800-333-1322EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGSection 9 – Warranty P.O. BOX WHITEWATER, WI WARRANTY SCHEDULESection 9 – Warranty GENERAC POWER SYSTEMS, INC

CONTROL PANEL BOX

CUSTOMER

CONNECTION