Table of Contents

Introduction

Inside Front Cover

Read This Manual Thoroughly

IFC

Contents

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IFC

Operation and Maintenance

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IFC

How to Obtain Service

IFC

Authorized Dealer Locator Number

IFC

Safety Rules

2

Standards Index

3

Section 1 – General Information

4

1.1

Unpacking/Inspection

4

1.2

Protection Systems

4

1.3

System Set LED

4

1.4

Your Generator

5

1.5

Specifications

6

 

1.5.1

Generator

6

 

1.5.2

Engine

6

1.6

Fuel Requirements and Recommendations....

7

1.7

Fuel Consumption

7

1.8

Reconfiguring the Fuel System

7

1.9

Location

8

 

1.9.1

Generator

8

 

1.9.2

Transfer Switch

8

1.10

Battery Installation

8

1.11

The Battery

8

Section 2 – Post Installation Start-up

 

 

 

and Adjustments

9

2.1

Before Initial Startup

9

2.2

Check Transfer Switch Operation

9

2.3

Electrical Checks

9

2.4

Generator Tests Under Load

10

2.5

Checking Automatic Operation

11

2.6Adjusting the Regulator (Natural Gas Only) ..11

2.7

Engine Governor Adjustment

12

 

2.7.1 Additional Corrosion Protection

12

2.8

Voltage Regulator Adjustment

12

Section 3 – Operation

13

Air-cooled 8.5 kW Generator

3.5

Manual Transfer Operation

14

 

3.5.1

Transfer to Generator

 

 

 

Power Source

14

 

3.5.2 Transfer Back to Utility

 

 

 

Power Source

15

3.6

Setting the Exercise Timer

15

3.7

Protection Systems

15

 

3.7.1 Low Oil Pressure Switch

15

 

3.7.2

High Temperature Switch

15

 

3.7.3

Overcrank

16

 

3.7.4

Overspeed

16

Section 4 – Maintenance

16

4.1

Fuse

............................................................

16

4.2

Checking the Engine Oil Level

16

4.3

Changing the Engine Oil

17

 

4.3.1

Engine Oil Recommendations

17

 

4.3.2

Oil Change Procedure

17

4.4

Changing the Oil Filter

17

4.5

Changing the Engine Air Cleaner

17

4.6

Spark Plug(s)

18

4.7

Battery Maintenance

18

4.8

Adjusting Valve Clearance

19

4.9

Cooling System

19

4.10

Attention After Submersion

20

4.11

Out of Service Procedure

20

 

4.11.1 Removal From Service

20

 

4.11.2 Return to Service

20

4.12

Corrosion Protection

20

4.13

Service Schedule

21

Section 5 – Troubleshooting

22

5.1

Troubleshooting Guide

22

Section 6 – Mounting Dimensions

23

Section 7 – Electrical Data

24

Section 8 – Exploded Views and

 

 

 

Parts Lists

28

Section 9 – Warranty

40

3.1

Break-in Procedure

13

3.2

Using the Auto/Off/Manual Switch

13

 

3.2.1

“Auto” Position

13

 

3.2.2

“Off” Position

13

 

3.2.3

“Manual” Position

13

3.3

Automatic Transfer Operation

13

3.4

Sequence of Automatic Operation

14

Generac® Power Systems, Inc. 1

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Generac 004692-0 owner manual Troubleshooting