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Generac 004700-0 Appendix 3 - Electrical Data, Generac Power Systems, Inc, Brown, White

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Appendix 3 — Electrical Data

Appendix 3 — Electrical Data

QUIETPACT 40G Recreational Vehicle Generator

Electrical Schematic and Wiring Diagram – Drawing No. 0D8063-A

		BATTERY
	RED		BLK
		SC
13	RED	16	SM
F1
15
		14A	FP
		14		CH
SW2				CH
SW2		16	14	FS 0
		16	14	FS 0
		PCB	SC	0
15			SC	0
15	J3	J1-1	56
	J2	J1-2	90	CS	0
		J1-3
15	14	J1-4	18A	IM	SP
15		J1-4	18A	IM	SP
		J1-5
		J1-6	17	(START)	0B
		J1-7	SW1		0B
		J1-7	17	(STOP)
		J1-8
		J1-9	4		HTO
		J1-9	4	85	0
		J1-10	66	85	0
		J1-10	66		LOP
					LOP
		J1-11	85	85	0
		J1-12	0
		J1-13	66		REMOTE
		J1-14	66		REMOTE
		J1-14	18	4	PANEL
				4	CONNECTOR
		J1-15	18	17	CONNECTOR
		J1-15	18
					1	1
				0I	1	1
	14			17	2	2
	14			14	3	3
				18	4	4
		BCR		15	5	5	BLUE	ORANGE
		66		14 A	8	8	BLUE	ORANGE
		66		14 A	6	6
	15				7	7
		77	66				14 A 15
		77

BATTERY CHARGE WINDING

BROWN

RED

BROWN

WHITE

18 14 17 0

55

R1

0N

			4
	POWER WINDING
			33
0N	22S	11S	11P
44			11P
22P
	ELECTRONIC		CB1
	VOLTAGE		CB1
	VOLTAGE
0K	REGULATOR
0K
	2A
			4
0N	CB3
0N		4	T1
	2	6
	DPE WINDING
0F		4
	FIELD

WHITE	BLACK
WHITE
GREEN
T2
	120V 30A
NEUTRAL CONNECTION
BY CUSTOMER

STOP

START

L1

HM

FUEL

PRIME

REMOTE PANEL (OPTIONAL)

LEGEND

BCR - BATTERY CHARGE RECTIFIER CB1 - CIRCUIT BREAKER, 30A

CB3 - CIRCUIT BREAKER, 2.5A CH - CHOKE HEATER

CS - CHOKE SOLENOID F1 - FUSE, 7.5A

FP - FUEL PUMP-OR-LPG SHUT OFF VALVE FS - FUEL SOLENOID

GT - TERMINAL, GROUND 4-TAB

HM - METER, HOUR (OPTIONAL)

HTO - SWITCH, HIGH TEMP. OIL (CLOSES ON HIGH TEMP.) IM - IGNITION MAGNETO

L1 - LIGHT, RUN (OPTIONAL)

LOP - SWITCH, LOW OIL PRESSURE (CLOSES ON LOW PRESSURE) PCB - ENGINE CONTROLLER

R1 - RESISTOR, 1 OHM 25W

SC - STARTER CONTACTOR SM - STARTER MOTOR SW1 - SWITCH, START/STOP SW2 - SWITCH FUEL PRIMER SP - SPARK PLUG

TC - TERMINAL, CONN. 4-TAB

36 Generac® Power Systems, Inc.

Image 38

Generac 004700-0 owner manual Appendix 3 - Electrical Data, Generac Power Systems, Inc, Brown, White

Contents

Model QUIETPACT 40G Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit GENERA OHVIOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICEAdjustments Part II - Installation InstructionsSafety Rules Exploded Views and Parts ListsParts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator during operation. Exercise care near running generatorsEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model Number 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G kW RatingDo not overload the generator. Some installa 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY1.5.2 FUEL CONSUMPTION Generac does not recommend using any1.5.5 GENERATOR 1.5.3 ENGINE OIL REQUIREMENTS2.1 GENERATOR CONTROL PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.2 OPTIONAL REMOTE START/STOP PANEL2.4.3 FUEL SUPPLY 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.4 COOLING AND VENTILATING AIRFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH 2.6 STOPPING THE GENERATOR2.10.1 25-HOUR BREAK-IN PERIOD 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.9.4 OVERVOLTAGE PROTECTION3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.10.4 OPERATION IN HIGH GRASS OR BRUSHFigure 3.2 - Engine Air Cleaner 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER 3.3.2 CLEANING OR REPLACING THE PAPER FILTERFigure 3.3 - Cleaning Air Intake 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.4 - Setting the Spark Plug GapDo NOT use a forceful spray of water to clean 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Use tools with insulated handles Wear rubber gloves and boots3.12.1 REMOVAL FROM SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.2 RETURN TO SERVICE3.14 RV GENERATOR SERVICE INTERVAL Figure 3.8 - Tightening Jam NutPART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSDANGER NOTICE TO INSTALLERGENERAL HAZARDS Despite the safe design of this generatorEXPLOSION HAZARDS FIRE HAZARDSELECTRICAL HAZARDS 1.4 EQUIPMENT DESCRIPTION 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.5 GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP Major FeaturesGenerac Power Systems, Inc Section 1 - General Information2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.2 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.1 COMPARTMENT SIZEFigure 2.6 - Types of Lock Seams 2.2.4 ACOUSTICS2.2.3 SOUND INSULATING MATERIALS DANGERVIEW FROM TOP Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C DANGER2.4 GASOLINE FUEL SYSTEM 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.3.1 GENERATOR AIRFLOW2.4.2.2 Flexible Fuel Line 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines2.6 ELECTRICAL CONNECTIONS 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.5.1 SPARK ARRESTOR2.6.3 GENERATOR AC CONNECTIONS 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.4 CONDUITFigure 2.14 - Transfer Switch Isolation Method 2.6.5 ISOLATING DIFFERENT POWER SOURCES2.6.6 POWER SUPPLY CORD 2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.2 BATTERY CABLESDo not make any unnecessary adjustments 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST Appendix 1 - Notes 34 Generac Power Systems, IncCAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTIONBROWN Appendix 3 - Electrical Data36 Generac Power Systems, Inc BROWNQUIETPACT DataPower Appendix 3 - ElectricalEnclosure - Drawing No. 0D8352-E 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists TO CARBDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYAppendix 4 - Exploded Views and Parts Lists 40 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists DESCRIPTION25 24 Appendix 4 - Exploded Views and Parts Lists42 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts Lists DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists 44 Generac Power Systems, IncASSEMBLY, GOVERNOR LEVER ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists 46 Generac Power Systems, IncDESCRIPTION TAPERED CRANKSHAFT ASSEMBLYPART NO. QTY PART NO. QTYMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESAppendix 5 - Warranty EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INC