Part No. Qty, Description | Generac 004700-0 guide

Appendix 4 — Exploded Views and Parts Lists

QUIETPACT 40G Recreational Vehicle Generator

GN-220 H/SH Engine – Drawing No. 0D8355-C Part 2

ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
N/A	0C8925	1	LONG BLOCK ASSEMBLY	27		076361	1	GOVERNOR GEAR THRUST
1	078621	1	CONNECTING ROD ASSEMBLY					WASHER
2	076389	1	PISTON PIN	28		0D2414	6	SCREW, HHFC M8-1.25 X 35MM
3	088411	1	PISTON RING SET	29		099922	1	SPRING WASHER
4	0A8897B	1	GEAR COVER ASSEMBLY	30		0C3733	2	VALVE RETAINER
5	077168	5	M8 X 56MM HEAD BOLT	31		088401	2	VALVE SPRING
6	088057	1	PISTON	32		084186	2	VALVE SPRING WEAR WASHER
7	076390	2	PIN RETAINER RING	33		083192	1	GEROTER SET
8	083337A	1	TAPERED CRANKSHAFT ASSEMBLY	34		086254	1	"O" RING
9	078658	1	GOVERNOR "R" PIN	35		078699B	4	SLEEVE, SEAM DWL
10	078659	1	GOVERNOR ARM THRUST WASHER	36		021705B	1	CYLINDER HEAD ASSEMBLY
11	089213E	1	CRANKCASE ASSEMBLY	37		0C3590	1	EXHAUST VALVE
12	0A7637	1	GOVERNOR ARM	38		0C3591	1	INTAKE VALVE
13	081695	2	OIL SEAL	39		088396A	2	PUSH ROD
14	0D1303	1	GOVERNOR GEAR ASSEMBLY	40		083235	2	TAPPET
15	078645	1	GOVERNOR GEAR C-RING	41		080336	1	OIL PICK-UP ASSEMBLY
16	0A7811	1	GOVERNOR SPOOL	42		0C8754	1	ROCKER COVER GASKET
17	072683A	1	1/8" NPT PIPE PLUG	43		077161	2	PIVOT BALL STUD
18	0A9878	1	CAMSHAFT ASSEMBLY	44		077160	2	GN- 191/220 ROCKER ARM
19	089096	1	CRANKCASE GASKET	45		076307	2	ROCKER ARM JAM NUT
20	088156	1	VALVE STEM SEAL	46		088403	1	PUSH ROD GUIDE PLATE
21	0A8822	1	CYLINDER HEAD GASKET	47		026073A	1	1/4" NPT PIPE PLUG
22	078691	1	OIL PRESSURE RELIEF COVER	48		0D1411A	1	ROCKER COVER ASSEMBLY
23	0A5772	1	OIL PRESSURE SPRING	49		076329	1	PLASTIC OIL FILL PLUG
24	0A5776	1	11/32" BALL	50		0C3592	4	VALVE SPRING KEEPER
25	074908	1	M5 FORM SCREW	51		049340A	1	BARBED ELBOW 90 1/4" NPT X 3/8"
26	078606	4	M6-1.0 X 12MM SCREW	52		045761A	1	STUD M8-1.25 / 10MM X 30MM

Generac® Power Systems, Inc. 47

Image 49

Generac 004700-0 owner manual Part No. Qty, Description, SCREW, HHFC M8-1.25 X 35MM, Valve Spring Wear Washer

Contents

This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G GENERA OHVI CONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICE Safety Rules Part II - Installation InstructionsAdjustments Exploded Views and Parts Lists Despite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generators FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS Model 004700-0 - QUIETPACT 40G 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating 1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY 1.5.5 GENERATOR Generac does not recommend using any1.5.2 FUEL CONSUMPTION 1.5.3 ENGINE OIL REQUIREMENTS 2.4.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL 2.4.2 ENGINE LUBRICATION 2.5 STARTING THE GENERATOR2.4.3 FUEL SUPPLY 2.4.4 COOLING AND VENTILATING AIR 2.9.2 HIGH TEMPERATURE SWITCH 2.9.1 LOW OIL PRESSURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR 2.9.3 FIELD BOOST 2.10 ADDITIONAL INFORMATION2.10.1 25-HOUR BREAK-IN PERIOD 2.9.4 OVERVOLTAGE PROTECTION 3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.10.4 OPERATION IN HIGH GRASS OR BRUSH 3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner 3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.7 CLEAN SPARK ARRESTOR 3.4 CLEAN AIR INTAKEFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap 3.9 BATTERY MAINTENANCE 3.8 CLEANING THE GENERATORDo NOT use a forceful spray of water to clean Use tools with insulated handles Wear rubber gloves and boots 3.13 ADJUSTING VALVE CLEARANCE 3.12 OUT OF SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.12.2 RETURN TO SERVICE Figure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVAL SHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS NOTICE TO INSTALLER FIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEED VIEW FROM TOP Major Features 2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING 2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZE 2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams Figure 2.8 - Compartment Floor Cutout Drawing 0D8716-C Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSVIEW FROM TOP All measurements are in millimeters, 25.4 mm = 1” 2.3 COOLING AND VENTILATING AIR 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM 2.3.1 GENERATOR AIRFLOW 2.4.1 FUEL TANK 2.5 EXHAUST SYSTEM2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines Figure 2.12 - Spark Arrestor Installation 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS 2.5.1 SPARK ARRESTOR 2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUIT 2.6.6 POWER SUPPLY CORD 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method 2.8 OPTIONAL ACCESSORIES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES 3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL START-UP 3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - Notes PROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTION 36 Generac Power Systems, Inc Appendix 3 - Electrical DataBROWN Power DataQUIETPACT Appendix 3 - Electrical Appendix 4 - Exploded Views and Parts Lists 38 Generac Power Systems, IncEnclosure - Drawing No. 0D8352-E TO CARB PART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc BOOT CHOKE SOLENOID PLASTIC ASSEMBLY BRACKET GOVERNORASSEMBLY, GOVERNOR LEVER GASKET CARBURETOR/MANIFOLD 46 Generac Power Systems, Inc SCREW, HHFC M8-1.25 X 35MM TAPERED CRANKSHAFT ASSEMBLYVALVE SPRING WEAR WASHER OIL PRESSURE RELIEF COVER YOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator WARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC