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Generac 004700-0 owner manual Appendix 4 - Exploded Views and Parts Lists, Description

Models: 004700-0

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				Appendix 4 — Exploded Views and Parts Lists
				Appendix 4 — Exploded Views and Parts Lists
				QUIETPACT 40G Recreational Vehicle Generator
				Control Panel – Drawing No. 0D8354-C
	ITEM	PART NO.	QTY.	DESCRIPTION
1		0830490	1	REGULATOR VOLTAGE
2		075210A	1	TERMINAL BLOCK
3		0922340	1	CONTROLLER P.C.B.
4		065795	1	BATTERY CHARGER RECTIFIER
5		023484F	1	BUSHING SNAP 1"
6		023484R	1	BUSHING SNAP 1-1/4"
7		075234	1	RESISTOR, 1 OHM 25W
8		053623	1	CIRCUIT BREAKER
9		087798	1	SWITCH S.P.D.T.
10		092113	1	SWITCH S.P.D.T. ON-MOM-ON
11		032300	1	HOLDER FUSE
12		0A9611	1	FUSE 7.5A
13		090145	1	CIRCUIT BREAKER
14		0A1658	2	LOCK WASHER SPECIAL
15		075235	2	SCREW HHC M5-0.8 X 30MM
16		047411	2	SCREW HHC M6-1.0 X 16MM
17		049226	5	WASHER LOCK M5
18		051716	1	NUT HEX M5-0.8
19		075476	2	SCREW PPHM M4-0.7 X 16MM
20		022264	2	WASHER LOCK #8-M4
21		051715	2	NUT HEX M4-0.7
22		0A2053	1	SCREW HHC M6-1.0 X 65MM
23		022473	5	WASHER FLAT 1/4"
24		022097	5	WASHER LOCK M6-1/4"
25		049813	5	NUT HEX M6-1.0
26		055440	2	SCREW HHC M5-0.8 X 25MM
27		049815	1	SCREW HHC M5-0.8 X 16MM
28		038750	2	SCREW HHC M6-1.0 X 30MM
29		051714	2	NUT, HEX M3-0.5
30		0D8794	1	PANEL CONTROL
31		025105	2	SCREW RHM #6-32 X 1/4" SIMS
32		028739	2	TIE WRAP UL 4" (NOT SHOWN)
33		0D8308	1	DECAL (NOT SHOWN)
34		0D8418	1	HARNESS (NOT SHOWN)
35		023484G	1	BUSHING, SNAP 1.09"
36		043182	2	WASHER LOCK M3
37		031879	2	WASHER FLAT M3
38		0D6575D	1	DEUTSCH, MOUNTING CLIP
39		0A9973	1	RIVET POP 0.125" LARGE FLANGE

Generac® Power Systems, Inc. 43

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Generac 004700-0 owner manual Appendix 4 - Exploded Views and Parts Lists, Description

Contents

This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G GENERA OHVICONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsAdjustments Exploded Views and Parts ListsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS Model 004700-0 - QUIETPACT 40G 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.5 GENERATOR Generac does not recommend using any1.5.2 FUEL CONSUMPTION 1.5.3 ENGINE OIL REQUIREMENTS2.4.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL2.4.2 ENGINE LUBRICATION 2.5 STARTING THE GENERATOR2.4.3 FUEL SUPPLY 2.4.4 COOLING AND VENTILATING AIR2.9.2 HIGH TEMPERATURE SWITCH 2.9.1 LOW OIL PRESSURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.9.3 FIELD BOOST 2.10 ADDITIONAL INFORMATION2.10.1 25-HOUR BREAK-IN PERIOD 2.9.4 OVERVOLTAGE PROTECTION3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.10.4 OPERATION IN HIGH GRASS OR BRUSH3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.7 CLEAN SPARK ARRESTOR 3.4 CLEAN AIR INTAKEFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.9 BATTERY MAINTENANCE 3.8 CLEANING THE GENERATORDo NOT use a forceful spray of water to clean Use tools with insulated handles Wear rubber gloves and boots3.13 ADJUSTING VALVE CLEARANCE 3.12 OUT OF SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.12.2 RETURN TO SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSGENERAL HAZARDS NOTICE TO INSTALLERDANGER Despite the safe design of this generatorFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDGenerac Power Systems, Inc Major FeaturesVIEW FROM TOP Section 1 - General Information2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZE2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams DANGERFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSVIEW FROM TOP DANGER2.3 COOLING AND VENTILATING AIR 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM 2.3.1 GENERATOR AIRFLOW2.4.1 FUEL TANK 2.5 EXHAUST SYSTEM2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel LinesFigure 2.12 - Spark Arrestor Installation 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS 2.5.1 SPARK ARRESTOR2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUIT2.6.5 ISOLATING DIFFERENT POWER SOURCES 2.6.6 POWER SUPPLY CORDFigure 2.14 - Transfer Switch Isolation Method 2.8 OPTIONAL ACCESSORIES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTION36 Generac Power Systems, Inc Appendix 3 - Electrical DataBROWN BROWNPower DataQUIETPACT Appendix 3 - ElectricalAppendix 4 - Exploded Views and Parts Lists 38 Generac Power Systems, IncEnclosure - Drawing No. 0D8352-E TO CARBPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTY40 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts ListsDESCRIPTION Appendix 4 - Exploded Views and Parts ListsAppendix 4 - Exploded Views and Parts Lists 42 Generac Power Systems, Inc25 24 DESCRIPTION Appendix 4 - Exploded Views and Parts Lists44 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts ListsBOOT CHOKE SOLENOID PLASTIC ASSEMBLY BRACKET GOVERNORASSEMBLY, GOVERNOR LEVER DESCRIPTION46 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts ListsPART NO. QTY TAPERED CRANKSHAFT ASSEMBLYDESCRIPTION PART NO. QTYYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYAppendix 5 - Warranty 1 Utility 2 Lawn and Garden EquipmentWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC