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Generac Power Systems 004988-4 owner manual Exploded Views and Parts

Models: 004988-4

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Section 9 - Exploded Views and Parts

Liquid-cooled 30 kW Generators Control Panel — Drawing No. 0E7118-K

Page 36

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Generac Power Systems 004988-4 owner manual Exploded Views and Parts

Contents

SHOULD ATTEMPT INSTALLATION Liquid-cooled, Prepackaged Standby GeneratorsModel Number 27kW NG, 30kW LP Vapor This manual should remain with the unitAUTHORIZED SERVICE DEALER LOCATION ‹ OPERATION AND MAINTENANCE‹ HOW TO OBTAIN SERVICE  This symbol points out potential explosion hazardTable of Contents  GENERAL HAZARDS   WARNING  WARNING  DANGER ELECTRICAL HAZARDS   FIRE HAZARDS  EXPLOSION HAZARDS  1.2 TRANSFER SWITCH 1.1 GENERATOR1.3 AUTOMATIC SYSTEM OPERATION 1.4 GENERATOR AC CONNECTION SYSTEMS‹ 1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹ 1.7.1 LOW OIL PRESSURE SWITCH‹ 1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.5- High Coolant Temperature Switch‹ 1.7.7 LOW BATTERY ‹ 1.7.8 ALARM RESET‹ 1.8.1 UNPACKING PRECAUTIONS Figure 1.7 - Printed Circuit Board Assembly1.10 SPECIFICATIONS 1.12 RECONFIGURING THE FUEL SYSTEM‹ 1.10.1 GENERATOR SPECIFICATIONS ‹ 1.10.2 ENGINE SPECIFICATIONS1.13 TORQUE SPECIFICATIONS 2.1 STANDBY GENERATOR INSTALLATION1.16 BEFORE INSTALLATION 1.14 ENGINE OIL RECOMMENDATIONS2.3 GENERATOR MOUNTING AND SUPPORT 2.4 BASIC STANDBY ELECTRIC SYSTEM2.2 GENERATOR LOCATION ‹ 2.1.2 OTHER PUBLISHED STANDARDS2.9 TRANSFER SWITCH SIGNAL CONNECTIONS 2.5 EMERGENCY CIRCUIT ISOLATION METHOD2.6 TOTAL CIRCUIT ISOLATION METHOD 2.7 GROUNDING THE GENERATOR2.10 BATTERY INSTALLATION 2.11 PREPARATION BEFORE START-UP‹ 2.9.2 GTS-TYPE ATS DANGER3.1 USING AN ENGINEERED “GTS” TRANSFER SWITCH ‹ 2.11.2 TRANSFER SWITCH‹ 2.11.1 PRIOR TO INITIAL START-UP ‹ 2.11.6 BELT TENSION‹ 3.2.1 AUTO/OFF/MANUAL SWITCH ‹ 3.2.2 FAULT INDICATOR LED‹ 3.2.5 SET EXERCISE TIME SWITCH 3.2 CONTROL CONSOLE COMPONENTSADJUSTMENTS Figure 3.2 - Engine Governor Adjustment3.3 MANUAL TRANSFER AND START-UP 3.4 ENGINE GOVERNOR4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES Figure 3.2 - “Set Exercise” Switch3.7 WEEKLY EXERCISE CYCLE 4.2 COOLING SYSTEM4.5 MAINTENANCE OWNER/ OPERATOR CAN PERFORM ‹ 4.5.2 CHECK BATTERY‹ 4.4.2 BATTERY FLUID 4.3 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM‹ 4.5.11 CHANGING THE ENGINE AIR CLEANER Figure 4.3 - Engine Air Cleaner‹ 4.5.8 CHECK FAN BELT ‹ 4.5.9 INSPECT ENGINE GOVERNOR4.6 MISCELLANEOUS MAINTENANCE ‹ 4.6.2 BATTERY‹ 4.6.3 BATTERY MAINTENANCE ‹ 4.6.1 CLEANING THE GENERATOR‹ 4.6.4 BATTERY REPLACEMENT The BCI number should be located directly on the batteryDANGER 4.7 SCHEDULED MAINTENANCE Service Maintenance Interval InformationMaintenance LevelTasks LevelMaintenance LevelLevel LevelTROUBLESHOOTING POINTS PROBLEMCAUSE CORRECTIONSection 6 - Notes Liquid-cooled 30 kW Generators Section 7 - Installation Diagram CUSTOMER CONNECTION STATORPCB J2 PCB J1CC JB GND143 AVR 6 SW1SHOWN IN OFF POSITIONCONNECTOR C1 FRONTIGNITION MODULE ON DISTRIBUTOR 21HARNESS WIRE ENGINE FOOTTO ENGINE BLOCK STARTERDESCRIPTION Section 9 - Exploded Views and PartsLiquid-cooled 30 kW Generators Mounting Base - Drawing No. 0E6266-FLiquid-cooled 30 kW GeneratorsSection 9 - Exploded Views and Parts LATCH DETAILDESCRIPTION Section 9 - Exploded Views and PartsLiquid-cooled 30 kW Generators Enclosure - Drawing No. 0F1142-BSection 9 - Exploded Views and Parts Liquid-cooled 30 kW Generators Control Panel - Drawing No. 0E7118-KSection 9 - Exploded Views and Parts Liquid-cooled 30 kW Generators Control Panel - Drawing No. 0E7118-KWIRE Sectioncooled 30 kW Drawing No 9 - ExplodedSection 9 - Exploded Views and Parts Liquid-cooled 30 kW Generators Engine - Drawing No. 0F6836-BSCREW SWAGE 10-32 X 5/16 Z/YC HARN ENGINE 3.0L FORD HSB CARTO A FRAMETO THERMOSTAT HOUSING Section 9 - Exploded Views and Parts Liquid-cooled 30 kW GeneratorsDESCRIPTION Section 9 - Exploded Views and PartsLiquid-cooled 30 kW Generators Radiator - Drawing No. 0F6848-BTO B TO AIR CLEANERSection 9 - Exploded Views and Parts Liquid-cooled 30 kW Generators Fuel System - Drawing No. 0F6849-ADESCRIPTION Section 9 - Exploded Views and PartsLiquid-cooled 30 kW Generators Fuel System - Drawing No. 0F6849-ALOCKTIGHT LEADSLOCKTIGHT Section 9 - Exploded Views and Parts Liquid-cooled 30 kW GeneratorsROTOR REPLACEMENT PARTS DESCRIPTIONSection 9 - Exploded Views and Parts Liquid-cooled 30 kW GeneratorsDESCRIPTION DESCRIPTIONSection 9 - Exploded Views and Parts Liquid-cooled 30 kW Generators Exhaust - Drawing No. 0F0968-BAir Cleaner - Drawing No. 0F6850-A DESCRIPTIONSection 9 - Exploded Views and Parts Liquid-cooled 30 kW Generators GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIAN WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS, INC P.O. BOX 297 WHITEWATER, WI