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Portable Generator
Generac Power Systems
004992-0, 004992-1, 37kW NG, 40kW LP Guardian 40kW Liquid-cooled Generators
Models:
004992-0, 004992-1
004992-1, 004992-0
004992-0, 004992-1, 37kW NG, 40kW LP
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Troubleshooting
Specifications
Install
3.2.2 Fault Indicator Leds
Assy Wire
Maintenance
COVER, Flywheel Access
4.5.2 Check Battery
Engine Governor Adjustments
4.6.1 Cleaning the Generator
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Section 9 - Notes
Guardian 40kW
Liquid-cooled
Generators
Generac
®
Power Systems, Inc. 45
Page 46
Page 48
Page 47
Image 47
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Page 48
Contents
Liquid-cooled, Prepackaged Standby Generators
Read this Manual Thoroughly
Operation and Maintenance
HOW to Obtain Service
Introduction
Table of Contents
General Hazards
Electrical Hazards
Generator AC Connection Systems
Transfer Switch
Generator
Automatic System Operation
Generator Fuel System
1.7.1 LOW OIL Pressure Switch
1.7.2 High Coolant Temperature Switch
1.7.3 LOW Coolant Level Switch
Lifting the Generator
Unpacking
1.10.2 Engine Specifications
Specifications
Reconfiguring the Fuel System
1.10.1 Generator Specifications
Coolant Recommendations
Torque Specifications
Before Installation
Engine OIL Recommendations
2.1.1 Nfpa Standards
Generator Location
Generator Mounting Support
Basic Standby Electric System
Generator AC Neutral Connections
Emergency Circuit Isolation Method
Total Circuit Isolation Method
2.9.2 GTS-TYPE ATS
Transfer Switch Signal Connections
Battery Installation
2.9.1 PRE-PACKAGED ATS
Preparation Before START-UP
Control Console Components
Using AN Engineered GTS Transfer Switch
3.2.1 AUTO/OFF/MANUAL Switch
3.2.2 Fault Indicator Leds
3.2.6 System Ready LED
Engine Governor Adjustments
3.2.5 SET Exercise Time Switch
Manual Transfer START-UP
Weekly Exercise Cycle
Automatic Operation
Cooling System
Overload Protection for Engine DC Electrical System
Checking Fluid Levels
4.5.1 Check Engine OIL Level
4.5.2 Check Battery
4.5.8 Check FAN Belt
4.5.9 Inspect Engine Governor
4.5.13 Coolant Change
Miscellaneous Maintenance
4.6.1 Cleaning the Generator
4.5.11 Changing the Engine AIR Cleaner
4.6.4 Battery Replacement
4.6.3 Battery Maintenance
Service Maintenance Interval Information
Scheduled Maintenance
Level
Maintenance Level
Problem Cause Correction
Troubleshooting Points
Electrical Data
Electrical Data
Electrical Data
Electrical Data
Carrier Rear Bearing
Battery Post Covwer Black
Assy Wire
Hold Down Battery
Boot Battery Cable
See Latch Detail
Duct Discharge RH Front
Assy GRD Wire 99HSB
Assembly BASE-DOOR Ground Wire
Intake Duct HSB
Generac Power Systems, Inc
Cover TOP Panel HSB
Assy 2A 12V UL Battery
Control BOX HSB
Cover Front Panel HSB
Generac Power Systems, Inc
MACHINING, 3.9L Engine
COVER, Flywheel Access
ASSEMBLY, Resistor
Flexplate 3.9L HSB
Pump
Radiator Support L/H Side
Tank Coolant Recovery
Radiator Copper Brass
VENTURI,3.9L Cryslr HSB 22FAN
To Engine
Flange Fuel Inlet
Base AIR Cleaner Plate
Hold Down AIR Cleaner
Plate AIR Cleaner TOP
Leads
Rear Bearing Carrier 390/DRCT
Rotor 390 30KW 1P Direct HSB
Rotor 390 40KW 1P Direct HSB
STR-390--40AD HSB 433MM LONG3.9L Chrysler
Exhaust Flange 2 Pipe
NUT TOP Lock FL M12-1.75
OUT
WYE, Pipe 3.9L Chrysler
Installation Diagram
Guardian 40kW Liquid-cooled Generators
Guardian 40kW Liquid-cooled Generators
This Warranty Shall not Apply to the Following
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Contents