Section 7

DIAGNOSTIC TESTS

AC POWER WINDING RESISTANCE * RV45 (Model 5410/5411)

ACROSS WIRES:

OHMS

 

 

11 & 22

0.396Ω

 

 

11S & 22S

0.396Ω

 

 

33 & 44

0.396Ω

 

 

AC POWER WINDING RESISTANCE * RV55 (Model 5412/5413)

ACROSS WIRES:

OHMS

 

 

11 & 22

0.28Ω − 0.32Ω

 

 

11S & 22S

0.28Ω − 0.32Ω

 

 

33 & 44

0.28Ω − 0.32Ω

 

 

AC POWER WINDING RESISTANCE * RV65 (Model 5414/5415)

ACROSS WIRES:

OHMS

 

 

11 & 22

0.209Ω − 0.242Ω

 

 

11S & 22S

0.209Ω − 0.242Ω

 

 

33 & 44

0.209Ω − 0.242Ω

 

 

*Resistance values In ohms at 20° C. (68° F.). Actual readings may vary depending on ambient temperature. A tolerance of plus or minus 5% is allowed.

8.Now, set the VOM to its “Rx1 K” or “Rx10,000” scale and zero the meter.

9.Connect the meter test leads across Stator lead 11 and frame ground. “Infinity” should be read.

10.Connect the meter test leads across Stator lead 33 and frame ground. The reading should be “Infinity”.

11.Connect the meter test leads across Stator leads Wire 11 and Wire 33. The reading should be “Infinity”.

12.Connect the meter test leads across Stator leads Wire 11 and Wire 2. The reading should be “Infinity”.

13.Connect the meter test leads across Stator leads Wire 33 and Wire 2. The reading should be “Infinity”.

RESULTS:

1.If the Stator passes all steps except Step 7, repair, re-connect or replace Sensing leads 11S and 22S.

2.Replace the Stator if it’s power windings fail the test. (Note Result No. 1).

3.If the Power Windings test good, perform the “Insulation Resistance Test” on Page 13.

 

 

 

 

 

 

CB1

 

CB2

 

 

 

 

 

 

11

11S

22S

22

44

33

RED

BLACk

 

 

 

 

 

Figure 7-9. – Stator Power Winding Leads

Test 8 – Check Brush Leads

DISCUSSION:

In Test 4, if application of battery voltage to the Rotor did NOT result in an output of about one-half rated voltage, the brush leads could be one possible cause of the problem. This test will check Wires 4 and 0 for an open circuit condition.

PROCEDURE:

1.Set a VOM to its “Rx1” scale and zero the meter.

2.Disconnect Wire 4 from the Voltage Regulator and from the Rotor brush terminal.

3.Connect the VOM test leads across each end of the wire. The meter should read “Continuity”.

4.Disconnect Wire 0 from the Rotor Brush Terminal. Connect one meter test lead to Wire 0. Connect the other test lead to a clean frame ground. The meter should read “Continuity”.

RESULTS:

1.Repair, reconnect or replace any defective wire(s).

2.If wires check good, go to Test 9.

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Generac Power Systems 5411, 5412, 5413, 5415, 5414, 5410 manual Test 8 Check Brush Leads, Stator Power Winding Leads
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5410, 5414, 5415, 5413, 5411 specifications

Generac Power Systems has established itself as a leading manufacturer of backup power solutions, particularly known for its range of generators designed for both residential and commercial use. Among their noteworthy products are the Generac models 5412, 5411, 5413, 5415, and 5414. Each of these generators showcases innovative technologies and features that enhance reliability, efficiency, and ease of use.

The Generac 5412 is a versatile model equipped with a robust 10 kW output, making it suitable for powering essential home appliances during outages. It operates using a 1.0 L engine that runs on natural gas or propane, providing flexibility in fuel options. The Quiet-Test feature is a notable characteristic, as it allows for a self-test at a reduced volume, minimizing noise disruptions during routine checks.

Moving to the Generac 5411, this generator offers a higher output capacity of 13 kW. It integrates advanced load management technology, which ensures that power is allocated efficiently among connected devices. This model also features a Mobile Link remote monitoring system, enabling users to check generator status and performance from anywhere via a smartphone app.

The Generac 5413 is tailored for larger residential needs, delivering an impressive 16 kW output. It boasts a durable all-weather aluminum enclosure designed for longevity against the elements. The 5413's integrated wifi connectivity allows for real-time monitoring and alerts, ensuring that homeowners are always informed of their generator's operating status.

For those seeking a balance of power and efficiency, the Generac 5415 offers 20 kW of output while maintaining a compact design. This model is enriched with the patented G-Flex technology, allowing it to adjust engine speed based on the load requirements, thereby conserving fuel and reducing noise levels. Additionally, the 5415 comes with an intuitive user interface for effortless operation and programming.

Finally, the Generac 5414 rounds out the lineup with its strong 24 kW capability. This model is particularly known for its Smart Management modules, which facilitate the safe and efficient distribution of power. Its intuitive design also includes a user-friendly control panel for straightforward operation, ensuring that homeowners, regardless of technical expertise, can utilize the system effectively.

In summary, Generac Power Systems’ 5412, 5411, 5413, 5415, and 5414 generators exemplify advanced power technology, tailored for reliability and user convenience. Whether for essential home functions or more extensive power needs, these models provide effective solutions to ensure that homes remain powered during outages.
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