Graco 310554V important safety instructions Contents

Contents

List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Tool Mounted Dispensers . . . . . . . . . . . . . . . . . . 2 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Unpacking and Repacking . . . . . . . . . . . . . . . . . . . 8

Unpacking the Product	8
Repair and Repacking the Product	8
PrecisionSwirl Overview	9

PrecisionSwirl Capabilities . . . . . . . . . . . . . . . . . 9 PrecisionSwirl in Basic Robotic System . . . . . . 10

Installing the Control Assembly . . . . . . . . . . . . . . 11

Preparing to Install the Control Assembly . . . . . 11 Mounting the Control Assembly . . . . . . . . . . . . 11 Mounting the Control Assembly (continued) . . . 12

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding the Control Assembly . . . . . . . . . . . 13 Connecting the Control Assembly to a Power

Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Connecting the Control Assembly to a Power

Source (continued) . . . . . . . . . . . . . . . . . . . 15 Checking Resistance Between the Control

Assembly and the True Earth Ground . . . . . 15

Installing the Dispense Valve . . . . . . . . . . . . . . . . 16

Mounting the Dispense Valve	. 16
Connecting Air Lines to Dispense Valve	. 16
Connecting Material Hose to Dispense Valve	. 16

Installing Cable Assemblies . . . . . . . . . . . . . . . . . 17

Connecting the Motor Control Cable . . . . . . . . 17 Connecting the Motor Control Cable (continued) 18 Connecting the Automatic Control Cable . . . . . 19

Verifying Ground Continuity . . . . . . . . . . . . . . . . . 20

Verifying Ground Continuity . . . . . . . . . . . . . . . . 20

Adjusting the Orbital Dispenser . . . . . . . . . . . . 20

Inspecting the Orbital Dispenser . . . . . . . . . . . . 20

Grounding the System . . . . . . . . . . . . . . . . . . . . 20

PrecisionSwirl Module Operation . . . . . . . . . . . . 21

Reading the PrecisionSwirl Control Assembly Controls and Indicators . . . . . . . . . . . . . . . . 21

Setting Operation Modes . . . . . . . . . . . . . . . . . . 22 Analyzing Causes for a Motor Fault Alarm . . . . 23 Adjusting Orbital Dispenser Motor Speed . . . . . 24

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

List of Models

Control Assembly Service . . . . . . . . . . . . . . . . . . . 26

Servicing the Control Assembly . . . . . . . . . . . . . 26

Lamp Button and Switch Removal . . . . . . . . . . . 26

Lamp Button and Switch Replacement . . . . . . . 26

Light Bulb Removal . . . . . . . . . . . . . . . . . . . . . . 26

Light Bulb Replacement . . . . . . . . . . . . . . . . . . 26

MAIN Power Switch Removal . . . . . . . . . . . . . . 27

MAIN Power Switch Replacement . . . . . . . . . . . 27

Potentiometer Removal . . . . . . . . . . . . . . . . . . . 28

Potentiometer Replacement . . . . . . . . . . . . . . . 28

Panel Assembly Service . . . . . . . . . . . . . . . . . . . . 29

Swirl Control Board Removal . . . . . . . . . . . . . . . 30

Swirl Control Board Replacement . . . . . . . . . . . 30

RFI Filter Removal . . . . . . . . . . . . . . . . . . . . . . . 31

RFI Filter Replacement . . . . . . . . . . . . . . . . . . . 31

Relay Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Relay Replacement . . . . . . . . . . . . . . . . . . . . . . 32

Fuse Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . 33

Control Assembly Parts . . . . . . . . . . . . . . . . . . . . . 34 Accessory Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Motor Control Cable Assemblies . . . . . . . . . . . . 40

Torsional Motor Control Cable Assemblies . . . . 41

Robot Interface Cable Assembly . . . . . . . . . . . . 42

Dispenser Valve Adapter Fittings . . . . . . . . . . . . 42

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Motor Controller Wiring, Lines 200-238 . . . . . . . 43 Motor Controller Wiring, Lines 250-288 . . . . . . . 44

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 46

310554V 3