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Graco 333282B important safety instructions Setup the Modules, Setup Non-IS Control Modules

Models: 333282B

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Setup the Modules

Setup Non-IS Control Modules

NOTE: The PD2K System can use up to four pumps and six color change modules in the non-hazardous area. Use the following table to understand how many color change modules are needed for the number of pumps in your system, and which module should be associated to which pump.

Setup the Modules

All Non-IS modules ship from the factory as Module 1 (Colors 1–8). Labels for Modules 2 through 6 are provided with the module kit. Afﬁx the labels according to your system conﬁguration.

Table 5 . Relationship of Non-IS Color Change Control Modules to Pumps

System Pump Conﬁguration				Color Change Control Modules, Colors, and Catalysts
Color	Catalyst	Total		Module 1	Module 2	Module	Module 4	Catalyst	Catalyst
Pump(s)	Pump(s)	Pumps		(Colors	(Colors	3 (Colors	(Colors	1–2	3–4
				1–8)	9–16)	17–24)	25–30)
1	0	1						Not Applicable
1	1	2				Pump # 1	Pump # 1	Module # 5
1	1	2						Pump # 2
								Pump # 2
2	1	3						Module # 5
2	1	3						Pump # 2
								Pump # 2
2	0	2			Pump # 1		Pump # 3	Not Applicable
				Pump # 1	Pump # 1		Pump # 3	Module	Module
				Pump # 1				Module	Module
2	2	4				Pump # 3		# 5	# 6
						Pump # 3		Pump # 2	Pump # 4
3	1	4						Module # 5
3	1	4						Pump # 2
							Pump # 4	Pump # 2
3	0	3					Pump # 4	Not Applicable
3	0	3						Not Applicable
4	0	4			Pump # 2			Not Applicable

333282B

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Graco 333282B Setup the Modules, Setup Non-IS Control Modules, Color Change Control Modules, Colors, and Catalysts

Contents

Color Change and Remote Mix Manifold Kits Important Safety InstructionsContents Manual No Description Related ManualsManual No Non-Intrinsically Safe Modules ModelsControl Module Pressure Valves Kit Identiﬁcation Label Intrinsically Safe Modules0359 Number of Catalyst + Solvent ValvesModels continue on next 333282B Models Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Isocyanate Conditions Important Isocyanate ISO InformationMoisture Sensitivity of Isocyanates Changing MaterialsSetup Non-IS Control Modules Setup the ModulesColor Change Control Modules, Colors, and Catalysts ModuleInlet Manifold Non-IS Control Module Switch SettingsOutlet Manifold Inlet Manifold Outlet Manifold Solenoid Valve Is Control Module Switch Settings Setup is Control ModulesIs Control Module Valve Solenoid Is Control Module Solenoid ValveMounting the Control Modules InstallationAir Supply GroundingConnect the Color Change Control Modules Non-Hazardous LocationInstall the Valve Manifolds Install the Valve ManifoldsInstallation Connect Remote Color Change Control Module Hazardous LocationInstall the Remote Valve Manifolds Connect the Valve Air Lines Install the Remote Mix ManifoldNon-Hazardous Area Hazardous AreaInstallation Connect the Fluid Lines Valve Manifold Stack SchematicConnect Non-Circulating Fluid Lines KEY Valve Manifold Connections Circulating System Connect Circulating Fluid LinesKEY Install an Expansion Kit Install an Expansion Kit Low Pressure Valve Manifold Shown Cause Solution TroubleshootingColor Change Solenoid Valves Replace the Color Change Board Fuse, Color Change Board Troubleshooting Power Module Electrical SchematicsEfcm Cable J8 J9 J15 J16 J14 J10 J15 J16 Electrical Schematic, Sheet 3, Hazardous Location Optional Cables and Modules Replace a Color Valve RepairReplace the Color Change Board Fuse Replace a SolenoidFuse Description Control Module Repair Non-IS Module Shown Replace the Color Change BoardNon-IS Color Change Kits PartsPart Description Qty Low Pressure Non-IS KitsKit No Kit Description High Pressure Non-IS KitsHigh Pressure Non-Circulating Color Change Kits High Pressure Circulating Color Change KitsParts Description Qty Is Color Change KitsAll available kits Parts Low Pressure is KitsHigh Pressure is Kits Low Pressure Valve Manifold Kits Valve Manifold KitsNon-Circulating Valve Manifold Kits Kit No Series Circulating Valve Manifold Kits Kit NoValve Manifold Kit Parts Kit No Parts Low Pressure Circulating Valve Manifold Kit Part Quantities Circulating Valve Manifold Kits Kit No Series High Pressure Valve Manifold KitsValve Manifold Kit Parts 24T581 Parts High Pressure Circulating Valve Manifold Kit Part Quantities Parts Non-IS Color Change Control Modules Color Change Control Module KitsConnector 310 321 322 Fitting 305 324 Kit No Position Solenoid Plug Tie Strap Ferrule ConnectorNon-IS Control Module Part Quantities Is Color Change Control Modules Is Control Module Part Quantities 16M00Parts Non-IS Expansion Kits Expansion KitsLow Pressure Expansion Kits High Pressure Expansion Kits High Pressure Acid-Compatible Expansion KitsLow Pressure Expansion Kits Is Expansion KitsDimensions Manifold Mounting Bracket, Non-IS 11.44 312 Mm diameter Dimensions Dimensions Color Change Kits Metric Technical DataGraco Information Graco Standard Warranty