100 psi 0.7 MPa, 7 bar Maximum Working Pressure
INSTRUCTIONS-PARTS LIST
308584
Part No. 222700, Series C
Warning Symbol
Table of Contents
Symbols
Caution Symbol
ELECTRIC SHOCK HAZARD
PRESSURIZED EQUIPMENT HAZARD
FIRE AND EXPLOSION HAZARD
Warnings are continued on the next page
EQUIPMENT MISUSE HAZARD
TOXIC FLUID HAZARD
Operating the Electrostatics
Introduction
Spraying Waterborne Fluids Electrostatically
Refer to Fig. 1, page
Introduction
B A C
D Conductive Hose Layer DD covers the PTFE tube
Graco Waterborne Fluid Hose purchased separately
D Inner Hose Layer EE is a PTFE tube
H2O PRO Voltage Block connection shown
Ventilate the Spray Booth
Installation
Installing the System
Warning Signs
Installation
Consult your isolation system manual for other configurations
PRO 3500wb Gun shown with the Graco H2O PRO Batch System
T S N K L
Connect the Air Line
Install the Air Line Accessories
Install the Fluid LIne Accessories
Connect the Exhaust Tube
Continued on the next page
Filter the Fluid
Connect the Fluid Hose
Installation
ELECTRIC SHOCK HAZARD
Connect the Fluid Hose continued
Installation
H2O PRO Voltage Block
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
Ground the System
Installation
Check the Electrical Grounding
Installation
Operation
Fluid Voltage Discharge and Grounding Procedure
Pressure Relief Procedure
ELECTRIC SHOCK HAZARD
Selecting a Fluid Nozzle and Air Cap
Operating Checklist
Operation
COMPONENT RUPTURE HAZARD
Operating the Spray Gun
FIRE AND EXPLOSION HAZARD
Operation
Fine Adjustments of the Spray Gun
Atomizing Air Valve Adjustment
Operation
Shutdown
Maintenance
Daily Care and Cleaning
Operation
Flush the Spray Gun
Clean the Air Cap and Fluid Nozzle
Procedure
Equipment needed
Spray Gun
Troubleshooting
Voltage Loss Troubleshooting
Waterborne Fluid Hose
Tests
Voltage Loss Troubleshooting continued
Troubleshooting
Solution
Electrical Troubleshooting
Problem
Cause
Problem
Spray Pattern Troubleshooting
Troubleshooting
Solution
Troubleshooting
Poor Electrostatic Wrap Troubleshooting
Gun Operation Troubleshooting
Problem
Gun Operation Troubleshooting continued
Troubleshooting
PRESSURIZED EQUIPMENT HAZARD
Electrical Tests
Test Gun Resistance
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
Electrical Tests
Test Power Supply Resistance
Test Resistor Stud Resistance
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
Air Cap/Nozzle/Resistor Stud Replacement
Service
Prepare the Gun for Service
Tools Included with the Gun
Service
Air Cap/Nozzle/Resistor Stud Replacement continued
Installation
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
Electrode Needle Replacement
Service
Fluid Packing Rod Removal and Repair
Preventative Maintenance
If installing the complete fluid rod assembly, go to step 11, page
Where
Fluid Packing Rod Removal and Repair continued
Service
If installing the complete valve, go to step
Fan Air Adjustment Valve Repair
Fluid Adjustment Assembly Repair
DETAIL
Service
Fluid Adjustment Assembly Repair continued
Air Trigger Valve Repair
Apply a very light coat of lubricant to the o-rings 41
Atomizing Air Valve Repair
Service
Service
ES ON-OFF Valve Repair
MOVING PARTS HAZARD
MOVING PARTS HAZARD
Barrel Removal
Service
Apply a very light coat of lubricant to the o-rings 37a
Power Supply Replacement
Service
Do not expose the gasket 18a to solvents
Service
Turbine Alternator Replacement
Barrel Installation
05158B
Service
Graco Waterborne Fluid Hose Repair
Measurements, inches mm
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
PRO 3500sc Gun Conversion
PRO 3500SC Gun Disassembly
NOTE Keep all the following parts for reassembly
Continued on the next page
Installing the Fluid Needle Assembly
PRO 3500sc Gun Conversion
PRO 3500sc Gun Conversion
10. Tighten the nut 78* onto the ferrule housing
ELECTRIC SHOCK HAZARD
DETAIL
Spray Gun Parts
See Detail A
Y Replacement Warning signs are available at no cost
EQUIPMENT MISUSE HAZARD
Part No. 222700, Series C Model PRO 3500wb Spray Gun
Spray Gun Parts
Waterborne Fluid Hose Assembly
Accessories
Use Only Genuine Graco Parts and Accessories
100 psi 0.7 MPa, 7 bar Maximum Working Pressure
Snap Ring Pliers
For use in the Fluid Voltage Discharge and Ground- ing Procedure
Manual Change Summary
Gun High Voltage Probe & Meter
Page
Data
Technical Data
Category
Category
WARRANTY
The Graco Warranty and Disclaimers
Graco Phone Number
EQUIPMENT NOT COVERED BY GRACO WARRANTY