INSTRUCTIONS-PARTS LIST
308584
100 psi 0.7 MPa, 7 bar Maximum Working Pressure
Part No. 222700, Series C
Table of Contents
Symbols
Warning Symbol
Caution Symbol
ELECTRIC SHOCK HAZARD
Warnings are continued on the next page
FIRE AND EXPLOSION HAZARD
PRESSURIZED EQUIPMENT HAZARD
EQUIPMENT MISUSE HAZARD
TOXIC FLUID HAZARD
Introduction
Spraying Waterborne Fluids Electrostatically
Operating the Electrostatics
Refer to Fig. 1, page
B A C
Graco Waterborne Fluid Hose purchased separately
D Inner Hose Layer EE is a PTFE tube
D Conductive Hose Layer DD covers the PTFE tube
H2O PRO Voltage Block connection shown
Installation
Installing the System
Ventilate the Spray Booth
Warning Signs
Consult your isolation system manual for other configurations
PRO 3500wb Gun shown with the Graco H2O PRO Batch System
T S N K L
M G F NH R B A E D P C
Install the Air Line Accessories
Install the Fluid LIne Accessories
Connect the Air Line
Connect the Exhaust Tube
Continued on the next page
Filter the Fluid
Connect the Fluid Hose
connection shown
Connect the Fluid Hose continued
H2O PRO Voltage Block
Ground the System
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
Check the Electrical Grounding
Operation
Fluid Voltage Discharge and Grounding Procedure
Pressure Relief Procedure
Operating Checklist
Selecting a Fluid Nozzle and Air Cap
COMPONENT RUPTURE HAZARD
Operating the Spray Gun
FIRE AND EXPLOSION HAZARD
Atomizing Air Valve Adjustment
Fine Adjustments of the Spray Gun
Shutdown
Maintenance
Daily Care and Cleaning
Clean the Air Cap and Fluid Nozzle
Procedure
Flush the Spray Gun
Equipment needed
Troubleshooting
Voltage Loss Troubleshooting
Spray Gun
Waterborne Fluid Hose
Voltage Loss Troubleshooting continued
Tests
Electrical Troubleshooting
Problem
Solution
Cause
Spray Pattern Troubleshooting
Poor Electrostatic Wrap Troubleshooting
Gun Operation Troubleshooting
Gun Operation Troubleshooting continued
Electrical Tests
Test Gun Resistance
Test Power Supply Resistance
Test Resistor Stud Resistance
Service
Prepare the Gun for Service
Air Cap/Nozzle/Resistor Stud Replacement
Tools Included with the Gun
Air Cap/Nozzle/Resistor Stud Replacement continued
Installation
Electrode Needle Replacement
Preventative Maintenance
If installing the complete fluid rod assembly, go to step 11, page
Fluid Packing Rod Removal and Repair
Where
Fluid Packing Rod Removal and Repair continued
Fan Air Adjustment Valve Repair
Fluid Adjustment Assembly Repair
If installing the complete valve, go to step
DETAIL
Apply a very light coat of lubricant to the o-rings 41
Fluid Adjustment Assembly Repair continued
Air Trigger Valve Repair
Atomizing Air Valve Repair
05363B
ES ON-OFF Valve Repair
MOVING PARTS HAZARD
Barrel Removal
Do not expose the gasket 18a to solvents
Power Supply Replacement
Apply a very light coat of lubricant to the o-rings 37a
05158B
Turbine Alternator Replacement
Barrel Installation
Graco Waterborne Fluid Hose Repair
Measurements, inches mm
PRO 3500sc Gun Conversion
PRO 3500SC Gun Disassembly
NOTE Keep all the following parts for reassembly
Installing the Fluid Needle Assembly
10. Tighten the nut 78* onto the ferrule housing
Spray Gun Parts
See Detail A
EQUIPMENT MISUSE HAZARD
Part No. 222700, Series C Model PRO 3500wb Spray Gun
Y Replacement Warning signs are available at no cost
Description
Accessories
Use Only Genuine Graco Parts and Accessories
Waterborne Fluid Hose Assembly
100 psi 0.7 MPa, 7 bar Maximum Working Pressure
For use in the Fluid Voltage Discharge and Ground- ing Procedure
Manual Change Summary
Snap Ring Pliers
Gun High Voltage Probe & Meter
Page
Data
Technical Data
Category
The Graco Warranty and Disclaimers
Graco Phone Number
WARRANTY
EQUIPMENT NOT COVERED BY GRACO WARRANTY