Bearings

The bearings for Greenheck fans are carefully selected to match the maximum load and operating conditions of the specific class, arrangement and fan size. The instructions provided in this manual and those provided by the bearing manufacturer will minimize any bearing problems.

IMPORTANT

Lubricate bearings prior to periods of extended shutdowns or storage and rotate shaft monthly to aid in corrosion prevention. If the fan is stored more than three months, purge the bearings with new grease prior to start-up.

Recommended Bearing Lubrication Schedule (in Months*)

Fan

 

Bearing Bore Size (inches)

 

RPM

1⁄2 - 1

11⁄8 - 11⁄2

15⁄8 - 17⁄8

115⁄16 - 23⁄16

27⁄16 - 3

750

6

5

4

3

3

 

 

 

 

 

 

*Suggested initial greasing interval is based on 12 hour per day operation and 150°F maximum housing temperature. For continuous (24 hour) operation, decrease greasing interval by 50%

•If extended grease lines are present, relubricate while in operation, only without endangering personnel.

•For ball bearings (operating) relubricate until clean grease is seen purging at the seals. Be sure not to unseat the seal by over lubricating.

•For ball bearings (idle) add 1-2 shots of grease up to

2 inch bore size, and 4-5 shots above 2 inch bore sizes with a hand grease gun.

•For roller bearings add 4 shots of grease up to 2 inch bore size, and 8 shots for 2-5 inch bore size with a hand grease gun.

•Adjust relubrication frequency based on condition of purged grease.

•A high quality lithium based grease conforming to NLGI

Grade 2 consistency, such as those listed here:

Mobil 532

Texaco Multifak #2

B Shell Alavania #2

Mobilux #2

Texaco Premium #2

Exxon Unirex #2

Maintenance - Fall

Start-Up

Repeat the Blower Start-Up Step #5 and Direct Gas Start- Up Steps #1 through #4. This will ensure that the gas and air are set properly before the heating season begins and should lead to trouble free operation all winter.

High Limit

The high limit switch may have tripped over the summer; it should be checked and reset if necessary.

Burner

Inspect the burner for accumulation of scales on both the upstream and downstream sides of the mixing plates. Any scaling or foreign material should be removed with a wire brush.

Visually check that all holes in the mixing plates are clear. If any burner ports are plugged (even partially), clear them with a piece of wire or another appropriate tool.

Replace or tighten any loose or missing fasteners on the mixing plates. Always use zinc plated or stainless steel fasteners.

Inspect and clean the flame and spark rod. Occasional replacement of the flame rod and spark rod may be necessary to ensure optimum unit performance.

warning

Do not enlarge burner ports when clearing a blockage, performance could be affected.

note

Flame rods can last many years, but because of thermal expansion of the porcelain, flame rods can fail over time.

Model VSU Make-Up Air 19

®

Page 18 Page 20
Page 19
Image 19
Greenheck Fan VSU manual Maintenance Fall, Bearings, Start-Up, High Limit, Burner
Page 18 Page 20

VSU specifications

Greenheck Fan VSU, or Variable Speed Unit ventilators, represent a significant advancement in the field of HVAC technology. Designed to enhance air quality and energy efficiency, these units are particularly suited for commercial applications such as schools, offices, and industrial facilities. They provide a reliable solution for both heating and cooling, ensuring optimal comfort and productivity in diverse environments.

One of the hallmark features of the VSU is its variable speed motor. This innovation allows the fan speed to adjust according to the specific demands of the space, leading to substantial energy savings compared to traditional fixed-speed units. By operating at reduced speeds during lower load conditions, the VSU minimizes energy consumption while maintaining comfortable indoor conditions. This adaptive capability not only lowers utility bills but also contributes to a reduced environmental footprint.

In addition to energy efficiency, the VSU is equipped with advanced controls that provide precise temperature management and air distribution. These controls can be integrated into existing building management systems, giving facility managers the ability to monitor and fine-tune operations remotely. The ability to set specific schedules and program temperature settings enhances overall building performance and ensures that spaces are only conditioned when necessary.

The VSU is designed with a robust and durable construction, featuring corrosion-resistant materials that prolong the unit's lifespan. This reliability is further enhanced by its easy accessibility for maintenance, making it a cost-effective solution for long-term use. Users can expect a quiet operation due to the fan’s advanced design, which significantly reduces noise levels compared to traditional models.

Furthermore, the VSU supports a variety of custom configurations, allowing it to meet the specific needs of different applications. Whether it's integrating with other HVAC components or adapting to varied ceiling heights, the flexibility of the Greenheck Fan VSU makes it a versatile choice for engineers and building owners alike.

In conclusion, the Greenheck Fan VSU stands out for its combination of energy efficiency, advanced control options, durability, and adaptability. As the demand for sustainable and effective HVAC solutions continues to grow, the VSU positions itself as a top choice for those seeking to enhance indoor air quality while minimizing operational costs.
Top Page Image Contents