Table of Contents

INTRODUCTION

2

Foreword

2

Contact Info

2

Functional Overview

2

Identification

3

Machine Data Sheet

4

SECTION 1: SAFETY

6

Safety Instructions for Machinery

6

Safety Instructions for

 

Metal Cutting Bandsaws

8

SECTION 2: CIRCUIT REQUIREMENTS

9

220V Single-Phase

9

SECTION 3: SETUP

10

Setup Safety

10

Unpacking

10

Inventory

10

Clean Up

11

Site Considerations

11

Moving & Placing

12

Leveling Machine

12

Mounting to Shop Floor

13

Removing Shipping Bracket

13

Assembly

14

Test Run

15

Recommended Adjustments

15

SECTION 4: OPERATIONS

16

Operation Safety

16

Basic Controls

16

Clamp Vise

18

Cutting Depth

19

Feed Rate

19

Feed Pressure

20

Guide Post

20

Adjusting Saw Frame Stop

21

Locking Blade

21

Blade Selection

22

Blade Breakage

25

Blade Care & Break-In

25

Blade Tensioning

26

Blade Changes

26

Adjusting Blade Guides

27

Blade Tracking

29

Changing Speeds

30

Workpiece Inspection

31

Cutting Tips

31

Straight Cuts

32

Freehand Cuts

32

Chip Inspection Chart

33

SECTION 5: ACCESSORIES

34

SECTION 6: MAINTENANCE

35

Schedule

35

Cleaning

35

Redressing Rubber Tires

35

Lubrication

36

Chip Tray

36

SECTION 7: SERVICE

37

Troubleshooting

37

V-Belt Pulley Alignment

39

Tensioning/Replacing V-Belt

39

Wheel Alignment

40

Blade Scraper & Wheel Brush

42

G0659 Wiring Diagram

43

G0659 Electrical Components

44

G0659 Hydraulic System Schematic

45

Upper Saw Frame Breakdown

46

Upper Saw Frame Parts List

47

Lower Saw Frame Breakdown

 

and Parts List

48

Gearbox Breakdown and Parts List

49

Drive Unit Breakdown and Parts List

50

Table Base Parts Breakdown

51

Table Base Parts List

52

Cabinet Base Breakdown and Parts List

53

Safety Labels Breakdown and Parts List

54

WARRANTY AND RETURNS

57

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Grizzly G0659 owner manual Table of Contents