troubleshooting

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine

does not

1.

Power switch key is removed or not in ON

1.

Install power switch key and turn it to the ON posi-

start or

a breaker

 

position.

 

tion.

trips.

 

2.

Emergency stop push-button is engaged/

2.

Rotate clockwise until it pops out; replace it if faulty.

 

 

 

 

 

faulty.

 

 

 

 

3.

Plug/receptacle is at fault or wired incor-

3.

Test for good contacts; correct the wiring.

 

 

 

rectly.

 

 

 

 

4.

Motor connection wired incorrectly.

4.

Correct motor wiring connections (Page 45).

 

 

5.

Wall fuse/circuit breaker is blown/tripped.

5.

Ensure circuit size is suitable for this machine;

 

 

 

 

 

replace weak breaker.

 

 

6.

Power supply switched OFF or is at fault.

6.

Ensure power supply is switched on; ensure power

 

 

 

 

 

supply has the correct voltage.

 

 

7.

Wiring is open/has high resistance.

7.

Check for broken wires or disconnected/corroded

 

 

 

 

 

connections, and repair/replace as necessary.

 

 

8.

Inverter is at fault.

8.

Replace inverter.

 

 

9.

Motor is at fault.

9.

Test/repair/replace.

 

 

 

 

 

Machine stalls or is

1.

Feeding workpiece too fast.

1.

Reduce feed rate; increase blade speed.

overloaded.

2.

Workpiece alignment is poor.

2.

Eliminate workpiece binding; use jig, fence, guide,

 

 

 

 

 

clamps, roller table, or push blocks as required for

 

 

 

 

 

workpiece alignment control.

 

 

3.

Wrong workpiece material or blade.

3.

Use metal with correct properties for your type of

 

 

 

 

 

machining; match blade with workpiece and opera-

 

 

 

 

 

tion.

 

 

4.

Blade is slipping on wheels.

4.

Adjust blade tracking and tension (Page 25), redress

 

 

 

 

 

rubber wheel tires if necessary (Page 33).

 

 

5.

Motor connection is wired incorrectly.

5.

Correct motor wiring connections (Page 45).

 

 

6.

V-belt(s) slipping.

6.

Replace bad V-belt(s) as a matched set, align pul-

 

 

 

 

 

leys, and re-tension (Pages 36 & 37).

 

 

7.

Plug/receptacle is at fault.

7.

Test for good contacts; correct the wiring.

 

 

8.

Pulley/sprocket slipping on shaft.

8.

Replace loose pulley/shaft.

 

 

9.

Motor bearings are at fault.

9.

Test by rotating shaft; rotational grinding/loose shaft

 

 

 

 

 

requires bearing replacement.

 

 

10. Machine is undersized for the task.

10. Use sharp blade with lower TPI; reduce the feed

 

 

 

 

 

rate; use a small amount of oil-based coolant if nec-

 

 

 

 

 

essary.

 

 

11. Motor has overheated.

11. Clean off motor, let cool, and reduce workload.

 

 

12. Motor is at fault.

12. Test/repair/replace.

 

 

 

 

 

 

-34-

G0668 20" Vertical Metal-Cutting Bandsaw

 

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Grizzly G0668 owner manual Service, Troubleshooting, Motor & Electrical