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Three-Jaw Chuck

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Reversing Jaws

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Contents

Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview Contact Info Identification Machine Data Sheet +&M%ZVg=ZVYAViZ =ZVYhidX`cd +&M%ZVg=ZVYAViZ !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# Additional Safety Instructions for Lathes Eliminating a Projectile Hazard Glossary of Terms Arbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# 220V Operation Description Qty Setup Safety Items Needed forUnpacking Loose Inventory Components Qty InventoryMounted Inventory Components Qty Toolbox Inventory Components Qty 8Vc\ZZVgh*I!Im!I Clean Up Cleaning Tips Lifting & Moving Placement LocationSite Considerations Floor Load Test Run Mounting LatheCheck Gearbox Oil Machine Mounts 8dccZXiedlZgidiZbVXcZ# HZZPage 51#AdX`7dai EjaaZYJe 12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h# Recommended AdjustmentsSpindle Break-In 9H8DCC8IA6I=GDBEDLG Basic Controls Operation SafetyCoolant ON/OFF Switch Jog Button Feed Speed Controls Spindle Speed LeversFeed Direction Lever Brake Half Nut Lever Spindle LeverFeed Change Lever Tailstock Handwheel Chuck & Faceplate Mounting Removal IZXjX`lindjggZZVcY# Installation22# HecYaZCdhZIVeZg GdiViZ iZ hecYaZ VcY gZeZVi dc deedhiZXVb# Three-Jaw ChuckReversing Jaws 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZg GdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVe Four-Jaw ChuckMounting Workpiece LiiZgZbVcc\Vlh # # 9H8DCC8IA6I=GDBEDLG FaceplateTo mount a workpiece on the faceplate Centers AkZXZciZgchiVaaZYcViVahidX`# chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ # Mounting Center in TailstockMounting Center in Spindle GZbdkZiZXjX`gdbiZhecYaZ# HZiHXgZl Offsetting Tailstock Aligning TailstockTo set up the tailstock to cut a shallow taper DhZiHXVaZ 6YjhibZciHXgZl Ways after each adjustment Do not forget to lock the tailstock to Coolant System To set up the tailstock for drillingDrilling with Tailstock To remove a tapered drill arbor Follow Rest To install/use the steady restSteady Rest HZiHXgZlh To calculate the correct spindle speed Tool Post Spindle SpeedTo load the tool post Recommended Cutting Speeds Result Cutting Speed SFM x Spindle Speed = Diameter of Cut ExampleStep Step ZZY8Vc\Z AZkZg Power FeedTo engage the power feed 6lVn IdlVgY To set the feed rate Feed RatesRecommended Feed Rates For Example 8Vc\ZZVgh Thread Settings Change GearsTo set up for 1.75 pitch metric threads =VaCjiAZkZg Threading ControlsZZY9gZXidc IgZVY9Va8Vgi dg +&¿ Indicator ScaleHXVaZ dg H6095-Digital Readout DRO Quick Change Tool Holders6aabdYZahVgZHZgZh%% =*,-+ =*.% H5786-MT#3 Long Nose Precision Center WZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ# Unpainted Cast Iron CleaningSchedule G9036 Ball Fitting Lubrication Chart Ball Fitting Lubrication Checking V-Belt Tension Adjusting V-BeltsBelt Tension Oil Reservoirs Checking Oil To add oil to the reservoirs ReservoirApproximate VolumeChanging Oil To change the oil in the reservoirs To check the coolant system Cleaning Coolant SystemChecking Coolant System Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc TroubleshootingMotor & Gearbox Operation and Work Results 8VcigZbdkZ Cross Slide Backlash Adjustment To adjust the cross slide backlash Cross Slide Gib Gib AdjustmentsTo adjust the cross slide gib Compound Slide Gib Saddle Gib Half Nut AdjustmentTo adjust the half nut Tools NeededQty AZVYhXgZlHZVgEc ZZYGdYHZVgEc To adjust the preloadShear Pin Bearing Preload To replace the shear pin CcZg HeVccZg Cji DjiZg IneXVaaViZ# +&M%ZVg=ZVYAViZ To confirm that the bearings are correctly pre- loaded To adjust the tailstock lockTailstock Lock AZiiZaViZgjcdg%bcjiZh# To remove the gap Gap RemovalReplacing V-Belt To replace the V-belts on the lathe EjaaZn8VeHXgZl Brake PadsTo check/replace the brake pads Wiring Electrical Safety Instructions Wiring Overview Spindle Switch, Main Motor & Pump Motor IdEaj\ Electrical Box WiringHLI8= Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbe Electrical Box Photo Parts Electrical Breakdown Electrical Parts List Description Bed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown 8VWcZiBV`Zg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcYTTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg IdYVn»h=dbZdlcZg EaVXZ HiVbe =ZgZ $5342!, .# 0/ /8 %,,.!- 7! 22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%