Model G9036
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Foreword Functional Overview
Identification
Machine Data Sheet
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Eliminating a Projectile Hazard
Additional Safety Instructions for Lathes
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Glossary of Terms
220V Operation
Unpacking
Setup Safety Items Needed for
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Mounted Inventory Components Qty
Inventory
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Cleaning Tips
Clean Up
Site Considerations
Placement Location
Lifting & Moving
Floor Load
Check Gearbox Oil
Mounting Lathe
Test Run
Machine Mounts
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Spindle Break-In
Recommended Adjustments
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Coolant ON/OFF Switch
Operation Safety
Basic Controls
Jog Button
Feed Direction Lever
Spindle Speed Levers
Feed Speed Controls
Brake
Feed Change Lever
Spindle Lever
Half Nut Lever
Tailstock Handwheel
Removal
Chuck & Faceplate Mounting
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Installation
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Reversing Jaws
Three-Jaw Chuck
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Mounting Workpiece
Four-Jaw Chuck
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To mount a workpiece on the faceplate
Faceplate
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Centers
Mounting Center in Spindle
Mounting Center in Tailstock
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To set up the tailstock to cut a shallow taper
Offsetting Tailstock Aligning Tailstock
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Do not forget to lock the tailstock to
Ways after each adjustment
Drilling with Tailstock
To set up the tailstock for drilling
Coolant System
To remove a tapered drill arbor
Steady Rest
To install/use the steady rest
Follow Rest
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To load the tool post
Tool Post Spindle Speed
To calculate the correct spindle speed
Recommended Cutting Speeds
Step
Cutting Speed SFM x Spindle Speed = Diameter of Cut Example
Result
Step
To engage the power feed
Power Feed
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Recommended Feed Rates
Feed Rates
To set the feed rate
For Example
To set up for 1.75 pitch metric threads
Thread Settings Change Gears
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Threading Controls
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Indicator Scale
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Quick Change Tool Holders
H6095-Digital Readout DRO
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Schedule
Cleaning
Unpainted Cast Iron
Ball Fitting Lubrication
G9036 Ball Fitting Lubrication Chart
Belt Tension Oil Reservoirs
Adjusting V-Belts
Checking V-Belt Tension
Checking Oil
Changing Oil
ReservoirApproximate Volume
To add oil to the reservoirs
To change the oil in the reservoirs
Checking Coolant System
Cleaning Coolant System
To check the coolant system
Motor & Gearbox
Troubleshooting
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Operation and Work Results
To adjust the cross slide backlash
Cross Slide Backlash Adjustment
To adjust the cross slide gib
Gib Adjustments
Cross Slide Gib
Compound Slide Gib
To adjust the half nut
Half Nut Adjustment
Saddle Gib
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Shear Pin Bearing Preload
To adjust the preload
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To replace the shear pin
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Tailstock Lock
To adjust the tailstock lock
To confirm that the bearings are correctly pre- loaded
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Replacing V-Belt
Gap Removal
To remove the gap
To replace the V-belts on the lathe
To check/replace the brake pads
Brake Pads
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Electrical Safety Instructions
Wiring
Wiring Overview
Spindle Switch, Main Motor & Pump Motor
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Electrical Box Wiring
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Electrical Box Photo
Electrical Breakdown
Parts
Description
Electrical Parts List
Bed Breakdown
Bed Parts List
Stand Breakdown
Stand Parts List
Headstock Case Breakdown
Headstock Case Parts List
Headstock Gear Train Breakdown
Headstock Gear Train Parts List
Headstock Spindle Gears Breakdown
Headstock Spindle Gears Parts List
Gearbox Case Breakdown
Gearbox Case Parts List
Gearbox Gear Train Breakdown
Gearbox Gear Train Parts List
Gearbox Idler Gears
Thread Dial Breakdown
Apron Case Breakdown
Apron Case Parts List
Apron Gear Train Breakdown
Apron Gear Train Parts List
Compound Slide Breakdown
Compound Slide Parts List
Cross Slide Breakdown
Cross Slide Parts List
Tailstock Breakdown
Tailstock Parts List
Follow & Steady Rests Breakdown
Follow & Steady Rests Parts List
Accessories Breakdown
Accessories Parts List
Labels Breakdown
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