Model G9036
Ss ,EAD from Leadbased PAINTS
Table of Contents
Foreword Functional Overview
Contact Info
Identification
Machine Data Sheet
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Additional Safety Instructions for Lathes
Eliminating a Projectile Hazard
Glossary of Terms
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220V Operation
Setup Safety Items Needed for
Unpacking
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Inventory
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Clean Up
Cleaning Tips
Lifting & Moving
Placement Location
Site Considerations
Floor Load
Test Run
Mounting Lathe
Check Gearbox Oil
Machine Mounts
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Recommended Adjustments
Spindle Break-In
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Basic Controls
Operation Safety
Coolant ON/OFF Switch
Jog Button
Feed Speed Controls
Spindle Speed Levers
Feed Direction Lever
Brake
Half Nut Lever
Spindle Lever
Feed Change Lever
Tailstock Handwheel
Chuck & Faceplate Mounting
Removal
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Installation
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Three-Jaw Chuck
Reversing Jaws
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Four-Jaw Chuck
Mounting Workpiece
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Faceplate
To mount a workpiece on the faceplate
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Centers
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Mounting Center in Tailstock
Mounting Center in Spindle
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Offsetting Tailstock Aligning Tailstock
To set up the tailstock to cut a shallow taper
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Ways after each adjustment
Do not forget to lock the tailstock to
Coolant System
To set up the tailstock for drilling
Drilling with Tailstock
To remove a tapered drill arbor
Follow Rest
To install/use the steady rest
Steady Rest
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To calculate the correct spindle speed
Tool Post Spindle Speed
To load the tool post
Recommended Cutting Speeds
Result
Cutting Speed SFM x Spindle Speed = Diameter of Cut Example
Step
Step
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Power Feed
To engage the power feed
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To set the feed rate
Feed Rates
Recommended Feed Rates
For Example
Thread Settings Change Gears
To set up for 1.75 pitch metric threads
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Threading Controls
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Indicator Scale
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H6095-Digital Readout DRO
Quick Change Tool Holders
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H5786-MT#3 Long Nose Precision Center
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Cleaning
Schedule
Unpainted Cast Iron
G9036 Ball Fitting Lubrication Chart
Ball Fitting Lubrication
Checking V-Belt Tension
Adjusting V-Belts
Belt Tension Oil Reservoirs
Checking Oil
To add oil to the reservoirs
ReservoirApproximate Volume
Changing Oil
To change the oil in the reservoirs
Cleaning Coolant System
Checking Coolant System
To check the coolant system
Troubleshooting
Motor & Gearbox
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Operation and Work Results
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Cross Slide Backlash Adjustment
To adjust the cross slide backlash
Cross Slide Gib
Gib Adjustments
To adjust the cross slide gib
Compound Slide Gib
Saddle Gib
Half Nut Adjustment
To adjust the half nut
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To adjust the preload
Shear Pin Bearing Preload
To replace the shear pin
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To confirm that the bearings are correctly pre- loaded
To adjust the tailstock lock
Tailstock Lock
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To remove the gap
Gap Removal
Replacing V-Belt
To replace the V-belts on the lathe
Brake Pads
To check/replace the brake pads
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Wiring
Electrical Safety Instructions
Wiring Overview
Spindle Switch, Main Motor & Pump Motor
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Electrical Box Wiring
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Electrical Box Photo
Parts
Electrical Breakdown
Electrical Parts List
Description
Bed Breakdown
Bed Parts List
Stand Breakdown
Stand Parts List
Headstock Case Breakdown
Headstock Case Parts List
Headstock Gear Train Breakdown
Headstock Gear Train Parts List
Headstock Spindle Gears Breakdown
Headstock Spindle Gears Parts List
Gearbox Case Breakdown
Gearbox Case Parts List
Gearbox Gear Train Breakdown
Gearbox Gear Train Parts List
Gearbox Idler Gears
Thread Dial Breakdown
Apron Case Breakdown
Apron Case Parts List
Apron Gear Train Breakdown
Apron Gear Train Parts List
Compound Slide Breakdown
Compound Slide Parts List
Cross Slide Breakdown
Cross Slide Parts List
Tailstock Breakdown
Tailstock Parts List
Follow & Steady Rests Breakdown
Follow & Steady Rests Parts List
Accessories Breakdown
Accessories Parts List
Labels Breakdown
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