Schedule, Cleaning, Unpainted Cast Iron | Grizzly G9036 guide

SECTION 6: MAINTENANCE

Always disconnect power from the machine before performing maintenance. Ignoring this warning may result in serious personal injury.

Schedule

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Every 6–8 Hours of Running Time:

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Weekly:

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Monthly:

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Bi-Annually

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Yearly:

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Cleaning

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Unpainted Cast Iron

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Grizzly G9036 owner manual Schedule, Cleaning, Unpainted Cast Iron

Contents

Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview Contact Info Identification Machine Data Sheet +&M%ZVg=ZVYAViZ =ZVYhidX`cd +&M%ZVg=ZVYAViZ !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# Additional Safety Instructions for Lathes Eliminating a Projectile Hazard Glossary of Terms Arbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# 220V Operation Description Qty Setup Safety Items Needed forUnpacking Inventory Mounted Inventory Components QtyLoose Inventory Components Qty Toolbox Inventory Components Qty 8Vc\ZZVgh*I!Im!I Clean Up Cleaning Tips Placement Location Site ConsiderationsLifting & Moving Floor Load Mounting Lathe Check Gearbox OilTest Run Machine Mounts 8dccZXiedlZgidiZbVXcZ# HZZPage 51#AdX`7dai EjaaZYJe Recommended Adjustments Spindle Break-In12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h# 9H8DCC8IA6I=GDBEDLG Operation Safety Coolant ON/OFF SwitchBasic Controls Jog Button Spindle Speed Levers Feed Direction LeverFeed Speed Controls Brake Spindle Lever Feed Change LeverHalf Nut Lever Tailstock Handwheel Chuck & Faceplate Mounting Removal Installation 22#IZXjX`lindjggZZVcY# HecYaZCdhZIVeZg Three-Jaw Chuck Reversing JawsGdiViZ iZ hecYaZ VcY gZeZVi dc deedhiZXVb# 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZg Four-Jaw Chuck Mounting WorkpieceGdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVe LiiZgZbVcc\Vlh # # 9H8DCC8IA6I=GDBEDLG FaceplateTo mount a workpiece on the faceplate Centers AkZXZciZgchiVaaZYcViVahidX`# Mounting Center in Tailstock Mounting Center in Spindle chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ # GZbdkZiZXjX`gdbiZhecYaZ# Offsetting Tailstock Aligning Tailstock To set up the tailstock to cut a shallow taperHZiHXgZl DhZiHXVaZ 6YjhibZciHXgZl Ways after each adjustment Do not forget to lock the tailstock to To set up the tailstock for drilling Drilling with TailstockCoolant System To remove a tapered drill arbor To install/use the steady rest Steady RestFollow Rest HZiHXgZlh Tool Post Spindle Speed To load the tool postTo calculate the correct spindle speed Recommended Cutting Speeds Cutting Speed SFM x Spindle Speed = Diameter of Cut Example Step Result Step Power Feed To engage the power feedZZY8Vc\Z AZkZg 6lVn IdlVgY Feed Rates Recommended Feed RatesTo set the feed rate For Example 8Vc\ZZVgh Thread Settings Change GearsTo set up for 1.75 pitch metric threads Threading Controls ZZY9gZXidc=VaCjiAZkZg IgZVY9Va8Vgi Indicator Scale HXVaZdg +&¿ dg Quick Change Tool Holders 6aabdYZahVgZHZgZh%%H6095-Digital Readout DRO =*,-+ =*.% H5786-MT#3 Long Nose Precision Center WZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ# Unpainted Cast Iron CleaningSchedule G9036 Ball Fitting Lubrication Chart Ball Fitting Lubrication Adjusting V-Belts Belt Tension Oil ReservoirsChecking V-Belt Tension Checking Oil ReservoirApproximate Volume Changing OilTo add oil to the reservoirs To change the oil in the reservoirs To check the coolant system Cleaning Coolant SystemChecking Coolant System Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc TroubleshootingMotor & Gearbox Operation and Work Results 8VcigZbdkZ Cross Slide Backlash Adjustment To adjust the cross slide backlash Gib Adjustments To adjust the cross slide gibCross Slide Gib Compound Slide Gib Half Nut Adjustment To adjust the half nutSaddle Gib Tools NeededQty To adjust the preload Shear Pin Bearing PreloadAZVYhXgZlHZVgEc ZZYGdYHZVgEc To replace the shear pin CcZg HeVccZg Cji DjiZg IneXVaaViZ# +&M%ZVg=ZVYAViZ To adjust the tailstock lock Tailstock LockTo confirm that the bearings are correctly pre- loaded AZiiZaViZgjcdg%bcjiZh# Gap Removal Replacing V-BeltTo remove the gap To replace the V-belts on the lathe EjaaZn8VeHXgZl Brake PadsTo check/replace the brake pads Wiring Electrical Safety Instructions Wiring Overview Spindle Switch, Main Motor & Pump Motor Electrical Box Wiring HLI8=IdEaj\ Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbe Electrical Box Photo Parts Electrical Breakdown Electrical Parts List Description Bed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcY TTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg8VWcZiBV`Zg IdYVn»h=dbZdlcZg EaVXZ HiVbe =ZgZ $5342!, .# 0/ /8 %,,.!- 7! 22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%