Model G9036
Ss ,EAD from Leadbased PAINTS
Table of Contents
Foreword Functional Overview
Contact Info
Identification
Machine Data Sheet
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Additional Safety Instructions for Lathes
Eliminating a Projectile Hazard
Glossary of Terms
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220V Operation
Unpacking
Setup Safety Items Needed for
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Inventory
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Loose Inventory Components Qty
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Clean Up
Cleaning Tips
Placement Location
Site Considerations
Lifting & Moving
Floor Load
Mounting Lathe
Check Gearbox Oil
Test Run
Machine Mounts
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Recommended Adjustments
Spindle Break-In
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Operation Safety
Coolant ON/OFF Switch
Basic Controls
Jog Button
Spindle Speed Levers
Feed Direction Lever
Feed Speed Controls
Brake
Spindle Lever
Feed Change Lever
Half Nut Lever
Tailstock Handwheel
Chuck & Faceplate Mounting
Removal
Installation
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Three-Jaw Chuck
Reversing Jaws
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Four-Jaw Chuck
Mounting Workpiece
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To mount a workpiece on the faceplate
Faceplate
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Centers
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Mounting Center in Tailstock
Mounting Center in Spindle
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Offsetting Tailstock Aligning Tailstock
To set up the tailstock to cut a shallow taper
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Ways after each adjustment
Do not forget to lock the tailstock to
To set up the tailstock for drilling
Drilling with Tailstock
Coolant System
To remove a tapered drill arbor
To install/use the steady rest
Steady Rest
Follow Rest
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Tool Post Spindle Speed
To load the tool post
To calculate the correct spindle speed
Recommended Cutting Speeds
Cutting Speed SFM x Spindle Speed = Diameter of Cut Example
Step
Result
Step
Power Feed
To engage the power feed
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Feed Rates
Recommended Feed Rates
To set the feed rate
For Example
To set up for 1.75 pitch metric threads
Thread Settings Change Gears
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Threading Controls
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Indicator Scale
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Quick Change Tool Holders
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H6095-Digital Readout DRO
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H5786-MT#3 Long Nose Precision Center
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Schedule
Cleaning
Unpainted Cast Iron
G9036 Ball Fitting Lubrication Chart
Ball Fitting Lubrication
Adjusting V-Belts
Belt Tension Oil Reservoirs
Checking V-Belt Tension
Checking Oil
ReservoirApproximate Volume
Changing Oil
To add oil to the reservoirs
To change the oil in the reservoirs
Checking Coolant System
Cleaning Coolant System
To check the coolant system
Motor & Gearbox
Troubleshooting
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Operation and Work Results
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Cross Slide Backlash Adjustment
To adjust the cross slide backlash
Gib Adjustments
To adjust the cross slide gib
Cross Slide Gib
Compound Slide Gib
Half Nut Adjustment
To adjust the half nut
Saddle Gib
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To adjust the preload
Shear Pin Bearing Preload
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To replace the shear pin
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To adjust the tailstock lock
Tailstock Lock
To confirm that the bearings are correctly pre- loaded
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Gap Removal
Replacing V-Belt
To remove the gap
To replace the V-belts on the lathe
To check/replace the brake pads
Brake Pads
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Wiring
Electrical Safety Instructions
Wiring Overview
Spindle Switch, Main Motor & Pump Motor
Electrical Box Wiring
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Electrical Box Photo
Parts
Electrical Breakdown
Electrical Parts List
Description
Bed Breakdown
Bed Parts List
Stand Breakdown
Stand Parts List
Headstock Case Breakdown
Headstock Case Parts List
Headstock Gear Train Breakdown
Headstock Gear Train Parts List
Headstock Spindle Gears Breakdown
Headstock Spindle Gears Parts List
Gearbox Case Breakdown
Gearbox Case Parts List
Gearbox Gear Train Breakdown
Gearbox Gear Train Parts List
Gearbox Idler Gears
Thread Dial Breakdown
Apron Case Breakdown
Apron Case Parts List
Apron Gear Train Breakdown
Apron Gear Train Parts List
Compound Slide Breakdown
Compound Slide Parts List
Cross Slide Breakdown
Cross Slide Parts List
Tailstock Breakdown
Tailstock Parts List
Follow & Steady Rests Breakdown
Follow & Steady Rests Parts List
Accessories Breakdown
Accessories Parts List
Labels Breakdown
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