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Contents

Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info Foreword Functional Overview Identification Machine Data Sheet =ZVYhidX`cd +&M%ZVg=ZVYAViZ +&M%ZVg=ZVYAViZ BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 Eliminating a Projectile Hazard Additional Safety Instructions for Lathes Arbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Glossary of Terms 220V Operation Unpacking Setup Safety Items Needed forDescription Qty Mounted Inventory Components Qty InventoryLoose Inventory Components Qty Toolbox Inventory Components Qty 8Vc\ZZVgh*I!Im!I Cleaning Tips Clean Up Site Considerations Placement LocationLifting & Moving Floor Load Check Gearbox Oil Mounting LatheTest Run Machine Mounts AdX`7dai EjaaZYJe HZZPage 51# 8dccZXiedlZgidiZbVXcZ# Spindle Break-In Recommended Adjustments12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h# 9H8DCC8IA6I=GDBEDLG Coolant ON/OFF Switch Operation SafetyBasic Controls Jog Button Feed Direction Lever Spindle Speed LeversFeed Speed Controls Brake Feed Change Lever Spindle LeverHalf Nut Lever Tailstock Handwheel Removal Chuck & Faceplate Mounting 22# InstallationIZXjX`lindjggZZVcY# HecYaZCdhZIVeZg Reversing Jaws Three-Jaw ChuckGdiViZ iZ hecYaZ VcY gZeZVi dc deedhiZXVb# 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZg Mounting Workpiece Four-Jaw ChuckGdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVe LiiZgZbVcc\Vlh # To mount a workpiece on the faceplate Faceplate# 9H8DCC8IA6I=GDBEDLG AkZXZciZgchiVaaZYcViVahidX`# Centers Mounting Center in Spindle Mounting Center in Tailstock chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ # GZbdkZiZXjX`gdbiZhecYaZ# To set up the tailstock to cut a shallow taper Offsetting Tailstock Aligning TailstockHZiHXgZl DhZiHXVaZ 6YjhibZciHXgZl Do not forget to lock the tailstock to Ways after each adjustment Drilling with Tailstock To set up the tailstock for drillingCoolant System To remove a tapered drill arbor Steady Rest To install/use the steady restFollow Rest HZiHXgZlh To load the tool post Tool Post Spindle SpeedTo calculate the correct spindle speed Recommended Cutting Speeds Step Cutting Speed SFM x Spindle Speed = Diameter of Cut Example Result Step To engage the power feed Power FeedZZY8Vc\Z AZkZg 6lVn IdlVgY Recommended Feed Rates Feed RatesTo set the feed rate For Example To set up for 1.75 pitch metric threads Thread Settings Change Gears8Vc\ZZVgh ZZY9gZXidc Threading Controls=VaCjiAZkZg IgZVY9Va8Vgi HXVaZ Indicator Scaledg +&¿ dg 6aabdYZahVgZHZgZh%% Quick Change Tool HoldersH6095-Digital Readout DRO =*,-+ =*.% WZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ# H5786-MT#3 Long Nose Precision Center Schedule CleaningUnpainted Cast Iron Ball Fitting Lubrication G9036 Ball Fitting Lubrication Chart Belt Tension Oil Reservoirs Adjusting V-BeltsChecking V-Belt Tension Checking Oil Changing Oil ReservoirApproximate VolumeTo add oil to the reservoirs To change the oil in the reservoirs Checking Coolant System Cleaning Coolant SystemTo check the coolant system Motor & Gearbox TroubleshootingHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc 8VcigZbdkZ Operation and Work Results To adjust the cross slide backlash Cross Slide Backlash Adjustment To adjust the cross slide gib Gib AdjustmentsCross Slide Gib Compound Slide Gib To adjust the half nut Half Nut AdjustmentSaddle Gib Tools NeededQty Shear Pin Bearing Preload To adjust the preloadAZVYhXgZlHZVgEc ZZYGdYHZVgEc To replace the shear pin IneXVaaViZ# +&M%ZVg=ZVYAViZ CcZg HeVccZg Cji DjiZg Tailstock Lock To adjust the tailstock lockTo confirm that the bearings are correctly pre- loaded AZiiZaViZgjcdg%bcjiZh# Replacing V-Belt Gap RemovalTo remove the gap To replace the V-belts on the lathe To check/replace the brake pads Brake PadsEjaaZn8VeHXgZl Electrical Safety Instructions Wiring Wiring Overview Spindle Switch, Main Motor & Pump Motor HLI8= Electrical Box WiringIdEaj\ Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbe Electrical Box Photo Electrical Breakdown Parts Description Electrical Parts List Bed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown TTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcY8VWcZiBV`Zg IdYVn»h=dbZdlcZg $5342!, .# 0/ /8 %,,.!- 7! 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