In making gas connections, avoid strains as they may cause noise and damage the con- trols. A backup wrench is required to be used on the valve to avoid damage.

The capacities of gas pipe of different diameters and lengths in cu. ft. per hr. with pres- sure drop of 0.3 in. and specific gravity of 0.60 (natural gas) are shown in Table 1.

After determining the pipe length, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula:

Cu. Ft. Per Hr. Required =

Gas Input of Furnace (BTU/HR)

Heating Value of Gas (BTU/FT3)

The gas input of the furnace is marked on the furnace rating plate. The heating value of the gas (BTU/FT3) may be determined by consulting the local natural gas utility or the L.P. gas supplier.

B. LP CONVERSION

!WARNING

FACTORY FOR USE ON NATURAL GAS ONLY. CONVERSION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANUFAC- TURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PER- SONAL INJURY, PROPERTY DAMAGE OR DEATH.

Convert the valve to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 14.

IMPORTANT: To remove the gas valve, remove the four screws securing the manifold pipe to the burner tray. Remove the manifold pipe with gas valve attached. See Figure 15.

NOTE: Order the correct LP conversion kit from the furnace manufacturer. See Conversion

Kit Index shipped with unit for proper LP kit number. Furnace conversion to LP gas must be performed by a qualified technician.

C. NOx MODELS

When converting units equipped with NOx inserts to LP gas, the stainless steel screen mesh inserts in the entrance of the tubular exchangers are not required to meet SCAQMD NOx emission levels. These inserts and 1/8diameter retaining rod should be carefully removed before firing this furnace on LP gas. IMPORTANT: This furnace is not designed to operate on LP gas with the NOx inserts in place.

Step by step instructions on removing the NOx inserts and retaining rod are included in the Conversion Kit Installation Instructions.

TABLE 2

LP GAS PIPE CAPACITY TABLE (CU. FT./HR.)

Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 inches water column inlet pressure).

(Based on a Pressure Drop of 0.5 Inch Water Column)

Nominal

 

 

 

 

Length of Pipe, Feet

 

 

 

 

Iron Pipe

 

 

 

 

 

 

 

 

 

 

 

 

10

20

30

40

50

60

70

80

90

100

125

150

Size, Inches

1/2

275

189

152

129

114

103

96

89

83

78

69

63

3/4

567

393

315

267

237

217

196

182

173

162

146

132

1

1,071

732

590

504

448

409

378

346

322

307

275

252

1-1/4

2,205

1,496

1,212

1,039

913

834

771

724

677

630

567

511

1-1/2

3,307

2,299

1,858

1,559

1,417

1,275

1,181

1,086

1,023

976

866

787

2

6,221

4,331

3,465

2,992

2,646

2,394

2,205

2,047

1,921

1,811

1,606

1,496

Example (LP): Input BTU requirement of unit, 150,000

Equivalent length of pipe, 60 ft. = 3/4IPS required.

14

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Heat Controller A-13 installation instructions LP Conversion, NOx Models

A-13 specifications

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