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Champion 4500 manual Operating the Welding Generator, Controls See Section
Models:
Champion 4500
1
19
48
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Troubleshooting
Specs
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Maintenance
Stick Welding Procedure
Servicing Air Cleaner
Signification des symboles
Page 19
Image 19
SECTION 5 – OPERATING THE WELDING GENERATOR
5-1.
Controls (See Section
5-2)
1
2
3
4
4
803 468 / 803 469 / 210 586
OM-4418
Page 15
Page 18
Page 20
Page 19
Image 19
Page 18
Page 20
Contents
Processes
OM-4418210 597A
Description
From Hobart to You
Table of Contents
Page
Fumes and Gases can be hazardous
Marks a special safety message
Arc Welding Hazards
Electric Shock can kill
Engine Hazards
Compressed Air Hazards
EMF Information
Principal Safety Standards
LES Fumées ET LES GAZ peuvent être dangereux
Signification des symboles
Consignes DE Sécurité Lire Avant Utilisation
UN Choc Électrique peut tuer
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
’AIR Comprimé peut provoquer des blessures
’EXPLOSION DE LA Batterie peut
DES Organes Mobiles peuvent provoquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
Information sur les champs électromagnétiques
Principales normes de sécurité
Dimensions, Weights, And Operating Angles
Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
100% Duty Cycle at 90 Amperes CC/AC
Exceeding duty cycle can damage unit and void warranty
Fuel Consumption
Duty Cycle
Volt-Ampere Curves
Generator Power Curve
Installing Welding Generator
Installation
Grounding Generator To Truck Or Trailer Frame
Oil
Grounding Generator When Supplying Building Systems
Engine Prestart Checks
13 mm Full Gasoline Open Closed
Put terminals
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
45 m 60 m 70 m 90 m 105 m 120 m
Controls See Section
Operating the Welding Generator
Description Of Controls See Section
To Stop turn engine switch to Off
Amperage Selection Table For Stick Smaw Electrodes
240 V 20 a AC Duplex Receptacle RC1
Generator Power Panel Receptacles
Operating Auxiliary Equipment
Use GFCI-protected extension cord
Maintenance
Stop engine
Servicing Air Cleaner
Clean element by gently tapping on a hard surface
Washing Precleaner
Welding
Troubleshooting
Troubleshooting
Generator Power
Engine
With proper viscosity oil for operating temperature
Starting difficult
Circuit Diagram For Welding Generator
Electrical Diagrams
Selecting Equipment
Generator Power Guidelines
Amperes x Volts = Watts
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x 1000 = Starting Amperage
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Work like a Pro
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
Weld current starts when electrode touches work- piece
Stick Welding Procedure
Stick Welding Smaw Guidelines
Striking an Arc Scratch Start Technique
Electrode and Amperage Selection Chart
Striking an Arc Tapping Technique
10-30 9090 End View of Work Angle
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
Electrode Movement During Welding
Conditions That Affect Weld Bead Shape
16 in 30 1.6 mm Tack Welds
Butt Joints
Lap Joint
Tee Joint
Possible Causes Corrective Actions
Troubleshooting Porosity
Troubleshooting Excessive Spatter
Weld Test
Troubleshooting Lack Of Penetration
Troubleshooting Incomplete Fusion
Troubleshooting Excessive Penetration
Troubleshooting Waviness Of Bead
Troubleshooting Burn-Through
Troubleshooting Distortion
35 36
Parts List
Dia Part Description Quantity Mkgs
Work like a Pro
Page
Page
Support
Service
Hobart Welding Products
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