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Hobart Welding Products
217 694E
manual
OM-925
Models:
OM-925
217 694E
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Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Weld Parameter Chart
Symbol Usage
Pressure Indicator Scale
Welding Wire can cause injury
Warranty
Maintenance
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OM-925
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Contents
Description
Arc Welding Power Source Wire Feeder
Processes
OM-925217 694E 2008−10
From Hobart to You
Protect Your Investment
Table of Contents
− ACCESSORIES/CONSUMABLES
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
HOT Parts can cause severe burns
Welding can cause fire or explosion
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Flying Metal or Dirt can injure eyes
Falling Unit can cause injury
Welding Wire can cause injury
Fire or Explosion hazard
Moving Parts can cause injury
EMF Information
Principal Safety Standards
California Proposition 65 Warnings
About Implanted Medical Devices
Indique des instructions spécifiques
Symboles utilisés
UNE Décharge Électrique peut entraîner la mort
LE Soudage peut provoquer un in cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
Risque D’INCENDIE OU D’EXPLO- Sion
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interférences
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Principales normes de sécurité
Information EMF
OM-925
Specifications
− Specifications
Symbols And Definitions
− Definitions
Output Duty Cycle %
Warranty
Duty Cycle And Overheating
Can damage unit or gun and void
15.0
Volt-Ampere Curves
Voltage
10.0 100 110 120 130 140 150 160
Installing Work Clamp
− Installation
Installing Welding Gun
Be sure that gun end is tight against drive assembly
Process/Polarity Table
Changing Polarity
Feedhead Pressure Assembly Closed
Installing Gas Supply
Feedhead Pressure Assembly Open
Do not use Argon/Mixed gas regulator/flowmeter
Selecting a Location And Connecting Input Power
Do not move or operate unit Where it could tip
Retaining ring used with 8 in 203 mm spool only
Installing Wire Spool And Adjusting Hub Tension
Align locking hole in spool with locking pin on spool hub
Use with solid or flux cored wire
Installing Contact Tip And Nozzle
Turn off welding power source
Lay gun cable out straight
Threading Welding Wire
Hold wire tightly to keep it from unraveling
Tighten
With a setting of 2 or 3 on the scale
Pressure Indicator Scale
Desired drive roll pressure. Start
Controls
Source or -2. Do not switch under load
− Operation
Material Thickness Reference Chart
Weld Parameter Chart
217 618-A
Overload Protection
− Maintenance & Troubleshooting
Routine Maintenance
Drive Motor Protection
Replacing Gun Contact Tip
Changing Drive Roll Or Wire Inlet Guide
Turn Off power before replacing contact tip
Stamped Stamped .030/.035
To Reassemble Gun
Cleaning Or Replacing Gun Liner
Disconnect gun from unit
Replacing Switch And/Or Head Tube
Troubleshooting Table
Trouble Remedy
− Electrical Diagram
Circuit Diagram
Typical MIG Process Connections
Wire Feeder Power Source Shielding Gas
− MIG Welding Gmaw Guidelines
Regulator Flowmeter
001 in = 1 ampere
Typical MIG Process Control Settings
Wire Size Amperage Range
125 in = 125 a
Holding And Positioning Welding Gun
Groove Welds
Short Normal Long
Conditions That Affect Weld Bead Shape
Push Perpendicular Drag
Slow Normal Fast
Gun Movement During Welding
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Troubleshooting − Excessive Penetration
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Possible Causes Corrective Actions
Troubleshooting − Burn-Through
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Base metal to move
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Direction
Application
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Welding power source
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Drive rolls if necessary
Replacement Drive Rolls
− ACCESSORIES/CONSUMABLES
Accessories
Consumables
Assistance
Service
Support
Contact your Distributor for
Hobart Welding Products
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