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Hobart Welding Products
217 694E, OM-925
manual
Weld Parameter Chart
Models:
OM-925
217 694E
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Troubleshooting
Specs
Poor Weld Bead Characteristics
Install
Weld Parameter Chart
Symbol Usage
Pressure Indicator Scale
Welding Wire can cause injury
Warranty
Maintenance
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A complete Parts List is available at www.HobartWelders.com
6-2.
Weld Parameter Chart
OM-925
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Contents
Arc Welding Power Source Wire Feeder
Processes
Description
OM-925217 694E 2008−10
From Hobart to You
Protect Your Investment
Table of Contents
− ACCESSORIES/CONSUMABLES
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
HOT Parts can cause severe burns
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Welding Wire can cause injury
Fire or Explosion hazard
Falling Unit can cause injury
Moving Parts can cause injury
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
About Implanted Medical Devices
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
Indique des instructions spécifiques
LES Fumées ET LES GAZ peuvent être dangereux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un in cendie ou une explosion
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU D’EXPLO- Sion
LA Chute DE L’APPAREIL peut blesser
LES Fils DE Soudage peuvent provoquer des blessures
Proposition californienne 65 Avertissements
LE Soudage À L’ARC risque de provoquer des interférences
Information EMF
Principales normes de sécurité
En ce qui concerne les implants médicaux
OM-925
− Specifications
Symbols And Definitions
Specifications
− Definitions
Warranty
Duty Cycle And Overheating
Output Duty Cycle %
Can damage unit or gun and void
Volt-Ampere Curves
Voltage
15.0
10.0 100 110 120 130 140 150 160
− Installation
Installing Welding Gun
Installing Work Clamp
Be sure that gun end is tight against drive assembly
Process/Polarity Table
Changing Polarity
Installing Gas Supply
Feedhead Pressure Assembly Open
Feedhead Pressure Assembly Closed
Do not use Argon/Mixed gas regulator/flowmeter
Selecting a Location And Connecting Input Power
Do not move or operate unit Where it could tip
Align locking hole in spool with locking pin on spool hub
Installing Wire Spool And Adjusting Hub Tension
Retaining ring used with 8 in 203 mm spool only
Turn off welding power source
Installing Contact Tip And Nozzle
Use with solid or flux cored wire
Hold wire tightly to keep it from unraveling
Threading Welding Wire
Lay gun cable out straight
With a setting of 2 or 3 on the scale
Pressure Indicator Scale
Tighten
Desired drive roll pressure. Start
− Operation
Source or -2. Do not switch under load
Controls
Material Thickness Reference Chart
Weld Parameter Chart
217 618-A
− Maintenance & Troubleshooting
Routine Maintenance
Overload Protection
Drive Motor Protection
Changing Drive Roll Or Wire Inlet Guide
Turn Off power before replacing contact tip
Replacing Gun Contact Tip
Stamped Stamped .030/.035
Disconnect gun from unit
Cleaning Or Replacing Gun Liner
To Reassemble Gun
Replacing Switch And/Or Head Tube
Troubleshooting Table
Trouble Remedy
− Electrical Diagram
Circuit Diagram
Wire Feeder Power Source Shielding Gas
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Regulator Flowmeter
Typical MIG Process Control Settings
Wire Size Amperage Range
001 in = 1 ampere
125 in = 125 a
Holding And Positioning Welding Gun
Groove Welds
Conditions That Affect Weld Bead Shape
Push Perpendicular Drag
Short Normal Long
Slow Normal Fast
Good Weld Bead Characteristics
Poor Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Base metal to move
Direction
Common MIG Shielding Gases
Troubleshooting Guide For Semiautomatic Welding Equipment
Application
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Welding power source
Drive rolls if necessary
− ACCESSORIES/CONSUMABLES
Accessories
Replacement Drive Rolls
Consumables
Support
Service
Assistance
Contact your Distributor for
Hobart Welding Products
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