OM-235 281A, Processes | Hobart Welding Products 230 instruction

OM-235 281A	2009−07

Processes

Gas Metal Arc (MIG) Welding

Flux Cored Arc (FCAW)

Welding

Description

Arc Welding Power Source and Wire

Feeder

IronMan™ 230

And H200L4-15 Gun

File: MIG (GMAW)

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Hobart Welding Products 230 manual OM-235 281A, Processes, Description, File MIG Gmaw, 2009−07

Contents

Processes OM-235 281ADescription File MIG Gmaw Protect Your Investment From Hobart to You Table of Contents Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can burn ARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyes Fire or Explosion hazard Welding Wire can injureFalling Equipment can injure Moving Parts can injure California Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical Devices UNE Décharge Électrique peut entraîner la mort Symboles utilisés LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesser LES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-235 281 Welding Power Source Duty Cycle And Overheating SpecificationsOverheating Voltage Volt-Ampere CurvesAmperage 40.0 35.0 30.0 25.0 20.0 15.0 10.0 100 150 200 250 300 MIG GUN Installing Welding Gun Installing Work Clamp Connecting To Weld Output Terminals Installing 2 lb Wire Spool And Adjusting Hub Tension Setting Gun Polarity For Wire TypeChanging Polarity Electrode Negative Dcen Installing 33 lb Wire Spool And Adjusting Hub Tension Installing 10 lb Wire Spool And Adjusting Hub Tension Rear Panel Installing Gas SupplyTools Needed 1-1/8, 5/8 Positioning Jumper Links Turn off and disconnect input power Hz Single Electrical Service GuideInput Voltage Input Amperes At Rated Output Do not move or operate unit where it could tip Selecting a Location And Connecting Input PowerSpecial installation may be Conductors from unit Threading Welding Wire Turn Off unit, and disconnect input power Controls Wire Speed Control3070 2080 1090 Weld Parameters Selecting Wire, Gas and Control Settings Disconnect power Routine MaintenanceSupplementary Protectors Before maintaining Turn Off power Replacing Drive Roll And Wire Inlet GuideRemoving Knob From Front Panel Turn Off power before replacing contact tip Aligning Drive Rolls and Wire GuideReplacing Gun Contact Tip Turn Off power before Installing cable hangers Installing Cable HangersCable Hanger Screws Tools Needed Turn off welding power source/wire feeder Wire Drive/Gun Troubleshooting Table Welding Troubleshooting TableWire Drive/Gun Trouble Remedy Welding Trouble Remedy Typical MIG Process Connections − MIG Welding Gmaw Guidelines Wire Size Amperage Range Typical MIG Process Control SettingsAmperage Select Voltage Groove Welds Holding And Positioning Welding Gun Push Conditions That Affect Weld Bead ShapePerpendicular Drag Short Normal Long Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective Actions Troubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadBase metal to move Direction Common MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentApplication Readjust welding parameters Welding arc not stable Wire slipping in drive rollsWelding power source Drive rolls if necessary − Electrical Diagram 10 − Fig 17 − Fig Main Assembly Item Dia Part Description Quantity Mkgs Center Baffle w/Components Center Baffle w/Components -1Item Rear Panel w/Components Front Panel w/Components 234 Wire Drive Assembly Wire Drive Assembly 237 H200L4−15 Gun Knurl Drive Roll For Hard Shell Cored Wires Accessories Support ServiceAssistance Hobart Welding Products Contact your Distributor for

OM-235 281A

2009−07

Processes

Description

IronMan™ 230

And H200L4-15 Gun

File: MIG (GMAW)