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Hobart Welding Products
OM-486
manual
ST-190 578-B
Models:
OM-486
1
35
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52
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52 pages
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Troubleshooting
Specifications
Install
Parts list
Electrical Diagram
Symbol Usage
Connecting The Battery
Dimension
Maintenance
Battery Explosion can Blind
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ST-190
578-B
OM-486
Page 31
Page 34
Page 36
Page 35
Image 35
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Page 36
Contents
Description
OM-486
Processes
From Hobart to You
Table of Contents
Page
ARC Rays can burn eyes and skin
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Engine Hazards
Engine Heat can cause fire
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
ARC Welding can cause interference
Principal Safety Standards
EMF Information
Radiation can cause interference
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
Signification des symboles
Consignes DE SÉ Curité Lire Avant Utilisation
UN Choc É Lectrique peut tuer
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
Consignes relatives aux stimulateurs cardiaques
Principales normes de sé curité
Information sur les champs é lectromagné tiques
LE Soudage À L’ARC risque de provoquer des interfé rences
Definitions
Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
Fuel Consumption
Dimensions, Weights, and Operating Angles
Dimensions
Duty Cycle
Auxiliary Power Curve
Exceeding duty cycle can damage unit and void warranty
Volt-Ampere Curves
CC/DC Mode
CV/DC Mode
CC/AC Mode
Engine Prestart Checks
Installation
Installing Welding Generator
Charger
Activating The Dry Charge Battery If Applicable
Do not overfill battery cells
Read and follow all instruc
Connect negative cable last
Connecting The Battery
Installing Exhaust Pipe
Connecting To Weld Output Terminals
10 100% Duty Cycle
Selecting Weld Cable Sizes
Remote 14 Receptacle Information
100 ft 30 m Or Less
To stiffen weld puddle
Adjusting MIG Weld Puddle Consistency
Stop engine
To wet out weld puddle
Operating Welding Generator
DC Polarity/AC Switch
Do not switch under load
Remote Amperage/Voltage Switch
Remote Amperage/Voltage Control
Weld Current 120 240
Auxiliary Power Receptacles And Circuit Breakers
Operating Auxiliary Equipment
Gfci Receptacle Option
Optional Auxiliary Power Receptacles
Maintenance and Troubleshooting
Maintenance Label
Stop engine and let cool
Servicing Air Cleaner
Servicing Optional Spark Arrestor
Changing Engine Oil, Oil Filter, And Fuel Filter
Weld/Power Speed Adjustment
Adjusting Engine Speed
Idle Speed Adjustment
Trouble Remedy
Troubleshooting
Overload Protection
Welding
See engine manual
Low weld output Check control settings
Check and clean air cleaner as necessary see Section
Check and adjust engine speed see Section
Check governor according to engine manual
Auxiliary Power
Check receptacle wiring and connections
Engine
Circuit Diagram For Welding Generator
Electrical Diagram
ST-190 578-B
Grounding Generator To Truck Or Trailer Frame
Auxiliary Power Guidelines
Selecting Equipment
Amperes x Volts = Watts
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
240 120 Ground
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
24-Fig
Parts List
Main Assembly
Dia Part Description Mkgs Quantity
Panel, Front w/Components
Panel, Front w/Components -1 Item
Generator -1 Item
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