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Hobart Welding Products
OM-945 194 047U
manual
Models:
OM-945 194 047U
1
57
64
64
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64 pages
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Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Symbol Usage
Connecting the Battery
Main Assembly
Do not overfill battery cells
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Notes
OM-945
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Contents
Description
Processes
From Hobart to You
Table of Contents
Table of Contents
Arc Welding Hazards
Symbol Usage
Engine Hazards
Compressed Air Hazards
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
Radiation can cause interference
− Consignes DE Sécurité − Lire Avant Utilisation
Signification des symboles
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
Information sur les champs électromagnétiques
Principales normes de sécurité
Symbol Definitions
− Specifications
Weld, Power, and Engine Specifications
− Definitions
Dimensions, Weights, and Operating Angles
Generator Power Curve
Do not move or operate unit where it could tip
Duty Cycle
Fuel Consumption All Models
Volt-Ampere Curves
Material Thickness Reference Chart
Installing Welding Generator
− Installation
Engine Prestart Checks Kohler-Powered Units
Engine Prestart Checks Onan-Powered Units
Fuel
Oil
Do not overfill battery cells
Activating The Dry Charge Battery If Applicable
Read and follow all instruc
Charger
Installing Exhaust Pipe
Connecting the Battery
+ −
Connect negative − cable last
Selecting Weld Cable Sizes
Connecting to Weld Output Terminals
45 m 60 m 70 m 90 m 105 m 120 m
Put terminals
Amperage Selection Table For Stick Smaw Electrodes
Front Panel Controls
− Operating the Welding Generator
− Operating Auxiliary Equipment
Standard Receptacles
Ceptacles, use
Wiring Optional 240 Volt Plug
Optional Generator Power Receptacles
− Maintenance ONAN-POWERED Units
Maintenance Label Onan-Powered Units
Every 500 h
Every 1000 h
Stop engine
Servicing Air Cleaner Onan-Powered Units
Servicing Optional Spark Arrestor Onan-Powered Units
Overload Protection Onan-Powered Units
Stop engine. Disconnect nega- tive − battery cable
Stop engine and let cool
Full Tools Needed
Adjusting Engine Speed Onan-Powered Units
Idle Speed Adjustment
Weld/Power Speed Adjustment
Routine Maintenance Kohler-Powered Units
Every 20 h
Every 25 h
Replace unreadable labels
Maintenance Label Kohler-Powered Units
Servicing Air Cleaner Kohler-Powered Units
Servicing Optional Spark Arrestor Kohler-Powered Units
Overload Protection Kohler-Powered Units
802 339-B / S-0842
Stop engine. Reinstall wrapper
Adjusting Engine Speed Kohler-Powered Units
Troubleshooting
− Troubleshooting
Generator Power
Welding
Engine
− Electrical Diagram
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
How Much Power Does Equipment Require?
Grounding When Supplying Building Systems
Earth ground if supplying
Amperes x Volts = Watts
Approximate Power Requirements For Farm/Home Equipment
Approximate Power Requirements For Industrial Motors
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
How Much Power Can Generator Supply?
Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 = Starting Amperage
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
Stick Welding Procedure
Weld current starts when electrode touches work- piece
− Stick Welding Smaw Guidelines
Electrode and Amperage Selection Chart
Striking an Arc − Scratch Start Technique
Striking an Arc − Tapping Technique
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
Electrode Movement During Welding
Conditions That Affect Weld Bead Shape
Butt Joints
Lap Joint
Tee Joint
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Weld Test
Possible Causes Corrective Actions
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Excessive Penetration
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
OM-945
Main Assembly Onan Engine Shown
− Parts List
Main Assembly
Panel, Front w/Components
Panel, Front w/Components -1Item
Generator -1Item
Support
Service
Hobart Welding Products
Contact your Distributor for
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