Manuals / Hustler Turf / Lawn and Garden / Lawn Mower

Hustler Turf Diesel Z manual 109706 10/08

Models: Diesel Z

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3-8	109706 10/08

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Hustler Turf Diesel Z manual 109706 10/08

Contents

P.O. Box Hustler Diesel Z Parts ManualHustler Turf Equipment Hesston, Kansasowner’s manual Chapter Table of ContentsChapter ChapterChapter 72 Rear Discharge Deck Pulley AssemblyChapter ChapterGeneral Information Service LiteratureChapter Frequently Ordered PartsFT-LBS Using this manualSIZE Hardware Description Codes & AbbreviationsChapter 2 Contents Footrest Assembly 9 7109706 10/08 SERVICE 2. Service part includes Items 1 and 2 step treadsFootrest Assembly INDEX NOINDEX NO Rivet Nut InstallationSERVICE DESCRIPTIONChapter 3 Contents Hydraulic Component Fittings Hydraulic Component MountingHydraulic Line Connections Hydraulic Component Fittings 109706 10/08Hydraulic Component Fittings 1. Hydraulic system capacity is 7 US quarts. Fill reservoir to within 1 of top of Item 4 032771 StrainerRESERVOIR Hydraulic Component MountingTANDEM PUMPS LEFT WHEEL MOTORHydraulic Component Mounting 1. Part of wheel motors 601556 andSERVICE INDEX NORIGHT WHEEL MOTOR Hydraulic Line ConnectionsTANDEM PUMPS FIREWALL OIL COOLER MANIFOLDHydraulic Line Connections 1. See “Hydraulic routing” on pageSERVICE INDEX NO109706 10/08 Chapter 4 Contents Deck Lift Assembly Steering Sub-Assembly Steering System Brake SystemDeck Lift Assembly TRACTOR FRAME109706 10/08 SERVICE 1. Apply grease to zerks see owner’s manualDeck Lift Assembly DESCRIPTIONSERVICE Steering Sub-Assembly1. Includes Item 1 781260 Steering Bar Grip INDEX NOThis page intentionally left blank 109706 10/08Steering System Sub-Assembly”See “Steering Sub-Assembly” on page See “Steering3. Torque to 180-200 in-lbs Steering SystemBrake System See “Steering Sub-Assembly” on pageSERVICE Brake SystemDESCRIPTION 4-10 109706 10/08Air Filter Installation Cooling System Installation Chapter 5 ContentsEngine Sub-Assembly Belt Drive System Firewall & ROPS Assembly Engine Cover Installation Fuel System4826 FUEL FILTER DETAIL Engine Sub-Assembly7 12 109706 10/08109706 10/08 Engine Sub-AssemblySERVICE INDEX NO5. Engine RPM to be set at 2950±50 6. Included in 601498 Hydro Kit 1. Supplied with engine 2. Torque to 33 ft-lbs 3. Torque to 78 ft-lbs4. Engine oil capacity See engine owner’s manual 7. Torque to 64 ft-lbsThis page intentionally left blank 109706 10/08Belt Drive System DECK BELT6. Torque to 45-48 ft-lb 7. Torque to 12-15 ft-lb 1. Torque to 41 ft-lbs 2. Torque to 21 ft-lbs3. Apply grease to zerks 4. Torque to 100 ft-lbs SERVICE109706 10/08 This page intentionally left blank 109706 10/085-10 Firewall & ROPS AssemblyFRONT OF FIREWALL DETAIL 109706 10/08Firewall & ROPS Assembly 2. Service part includes decals. See “Tractor Decals” on page1. Assemble Item 6 ROPS Stop on right post of ROPS only SERVICEAir Filter Installation AIR FILTER DETAIL4. Service part includes decals. See “Tractor Decals” on page Air Filter InstallationRADIATOR Cooling System InstallationSEE RADIATOR DETAIL FOR ASSEMBLY DETAIL2. Service part includes decals. See “Tractor Decals” on page 1. Coolant capacity 6.0 US quartsCooling System Installation SERVICE5-16 Engine Cover Installation3215 109706 10/08109706 10/08 Engine Cover InstallationSERVICE 5-17Fuel System 5-18109706 10/08 7. Service parts for fuel tanks not shown 2. Left side fuel sensor terminal of wire harness connects here3. Right side fuel sensor terminal of wire harness connects here 1. Includes Item 6 601375 O-RingTRACTOR Battery and Electrical ConnectionsPOSITIVE BATT. CABLE DETAIL FRAME2. Battery is not installed in export models 3. Part of wire harness Battery and Electrical ConnectionsFIREWALL21 15A 25A FUSE SIZE LOCATION Instrument PanelTHROTTLE DETAILSERVICE 1. Part of wire harness3. Service part includes decals. See “Tractor Decals” on page Instrument PanelElectrical Schematic-601367 5-24109706 10/08 Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly Chapter 6 ContentsFront Wheel Assembly Front Wheel Breakdown-747782 Optional Semi-Pneumatic Tire/Wheel-789537Front Wheel Assembly TRACTOR FRAMESERVICE 1. Apply grease to zerks 2. Torque to 100 ft.-lbsFront Wheel Assembly INDEX NOSERVICE Front Wheel Breakdown-7477821. Inflate tire to 8-12 psi DESCRIPTION109706 10/08 Optional Semi-Pneumatic Tire/Wheel-789537SERVICE DESCRIPTIONSERVICE Drive Wheel Assembly Installation1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-12 psi DESCRIPTIONSERVICE Anti-Rollover Wheel Assembly1. Do not torque, wheel must turn freely DESCRIPTION109706 10/08 Chapter 7 Contents 72 Side Discharge XR7 Deck Assembly 5 4 8109706 10/08 72 Side Discharge XR7 Deck Assembly 1. Do not torque, Item 2 798694 Discharge Chute must pivot freely2. Includes items 7, 8, 9, and SERVICEBELT GUIDE INDEXING 72 Side Discharge XR7 Deck Pulley Assembly72 DECK ASSY 109706 10/083. Apply grease to zerk see owner’s manual 5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown1. Torque to 118 ft. lbs 2. Torque to 67-75 ft. lbs 72 Side Discharge XR7 Deck Pulley Assembly66 Side Discharge XR7 Deck Assembly 109706 10/081. Do not torque, Item 2 798694 Discharge Chute must pivot freely 66 Side Discharge XR7 Deck AssemblySERVICE 2. Includes items 7, 8, 9, and2 20 66 Side Discharge XR7 Deck Pulley Assembly66 DECK ASSY BELT GUIDESERVICE 66 Side Discharge XR7 Deck Pulley Assembly5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown 1. Torque to 118 ft. lbs 2. Torque to 67-75 ft. lbs7-10 60 Side Discharge XR7 Deck Assembly9 11 109706 10/081. Do not torque, Item 2 798694 Discharge Chute must pivot freely 60 Side Discharge XR7 Deck AssemblySERVICE 2. Includes items 7, 8, 9, andBELT GUIDE INDEXING 60 Side Discharge XR7 Deck Pulley Assembly60 DECK ASSY 7-1260 Side Discharge XR7 Deck Pulley Assembly 5. See‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown1. Torque to 118 ft. lbs 2. Torque to 65-75 ft. lbs SERVICE7-14 54 Side Discharge XR7 Deck Assembly10 8 109706 10/08SERVICE 2. Includes items 9, 10, 11, and54 Side Discharge XR7 Deck Assembly 1. Do not torque, Item 2 798694 Discharge Chute must pivot freelyBELT GUIDE POSITIONING 54 Side Discharge XR7 Deck Pulley Assembly54 DECK ASSY 24 295. See‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown 3. Apply grease to zerk54 Side Discharge XR7 Deck Pulley Assembly SERVICE7-18 Side Discharge Deck-A AdaptorsDECK ASSEMBLY 109706 10/08109706 10/08 SERVICESide Discharge Deck-A Adaptors 7-19Side Discharge Deck-B Adaptors Assembled DetailSide Discharge Deck-B Adaptors 1. Service part includes rivet nutsSERVICE ITEM NODEFLECTOR DETAIL 72 Rear Discharge Deck Assembly23 4 7-222. Includes Items 15 through 17 and 4. When installing Items 22 and 24, Item 24 should be on top of Item1. Factory assembled in top hole for shipping purposes 72 Rear Discharge Deck Assembly72 Rear Discharge Deck Pulley Assembly 7-24109706 10/08 72 Rear Discharge Deck Pulley Assembly 4. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown5. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown SERVICE60 Rear Discharge Deck Assembly DEFLECTOR DETAIL2. Factory assembled in top hole for shipping purposes 4. When installing Items 20 and 22, Item 22 should be on top of Item1. Includes Items 13 through 15 and 60 Rear Discharge Deck Assembly7-28 60 Rear Discharge Deck Pulley Assembly5 19 22 6 109706 10/085. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown 60 Rear Discharge Deck Pulley Assembly4. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown SERVICEDEFLECTOR DETAIL 54 Rear Discharge Deck Assembly121 13 14 29 354 Rear Discharge Deck Assembly 4. When installing Items 19 and 21, Item 21 should be on top of Item2. Includes Items 12 through 14 and SERVICE54 Rear Discharge Deck Pulley Assembly 7-32109706 10/08 5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown 4. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown54 Rear Discharge Deck Pulley Assembly SERVICE2. Install lower bearing with extended inner race down Spindle Assembly-796235X1. Install upper bearing with extended inner race up SERVICE2. Install lower bearing with extended inner race down Spindle Assembly-796680X1. Install upper bearing with extended inner race up SERVICE7-36 109706 10/08Chapter 8 Contents Deck Installation 109706 10/08SERVICE 1. Install front deck hanger chains in lower holes onlyDeck Installation INDEX NO10 11 Seat InstallationTRACTOR FRAME 109706 10/08Seat Installation 2. Service part number includes decals see “Tractor Decals” on page1. Must pivot freely SERVICE72, 66 & 54 Side Disch. Deck Belt Routing/Tensioning 2. Route belt as shown60 Side Disch. XR7 Deck Belt Routing/Tensioning 2. Route belt as shown72, 60 & 54 Rear Discharge Deck Belt Routing/Tensioning 2. Route belt as shownChapter 9 Contents Tractor Decals TOP OF SEAT PANBOTTOM OF SEAT PAN 109706 10/08 SERVICETractor Decals INDEX NO109706 10/08 72 Side Discharge XR7 Deck DecalsSERVICE INDEX NO109706 10/08 66 Side Discharge XR7 Deck DecalsSERVICE INDEX NO109706 10/08 60 Side Discharge XR7 Deck DecalsSERVICE INDEX NO109706 10/08 54 Side Discharge XR7 Deck DecalsSERVICE INDEX NO109706 10/08 72 Rear Discharge Deck DecalsSERVICE INDEX NO109706 10/08 60 Rear Discharge Deck DecalsSERVICE INDEX NO54 Rear Discharge Deck Decals SERVICEDESCRIPTION Chapter 10 Contents Belt replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27 Mower blade maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 10-28 Mower blade removal Assembly Pictures and Aids General Information for all modelsWire harness and cable routings CONNECTOR Fuel sensors and wire harness routing FIG. 8, FIG. 9 & FIGTHROTTLE CABLE FUEL SENSOR CONNECTOR TIE STRAP WIRE HARNESS WIRE HARNESSFuel lines OIL COOLER TIE STRAP FUEL LINES TIED WITH WIRE HARNESS WIRE HARNESSWIRE HARNESS TIE STRAP ARROW UPHydraulic routing FUEL VALVEADAPTOR TIE STRAP Engine oil hose routingTIE STRAP OIL HOSES TO REMOTE FILTER SEAT LATCHMaintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesUsing a ramp Safety and Instruction DecalsKeep hands away from rotating pulleys and belts Whirling blades! Keep hands and feet away Beware of thrown objectsKeep shields or covers in place while machine is in operation Part Number 727016Part Number 600899 Part Number 727008 Part Number 779280 Part Number 72781812. Park Brake Switch MaintenanceMaintenance Locator Chart Viewed from top of unit 6a --Refer to Engine Owner’s Manual SERVICE AT INTERVALS INDICATEDNOTE After completing maintenance cycle 500 hours, repeat cycle WEEKLYTorque values General engine maintenanceIntroduction TiresHour meter LubricationElectrical system Access to engine and hydraulic pumps Hydraulic systemSEAT PLATFORM CHECK SEAT PLATFORM CONTROL LEVER HYDRAULIC RESERVOIR HYDRAULIC FILTER DANGER Observe usual fuel handling precautions Fuel systemPRIMING BULB CLOSED POSITION LEFT TANK POSITION FUEL SHUT-OFF VALVE RIGHT TANKPOSITION SHOWN ENGINE OIL FILLER TUBE Engine oil and filterChanging the oil ENGINE OIL DIPSTICKEngine air filter PRE-CLEANERREFER TO FIG. 39 FOR THIS PROCEDURE OIL REMOVAL FROM THE ENGINE BREATHER VALVE SYSTEMRECOMMENDED SERVICE PROCEDURE IMPROPER INSTALLATION OF AN AIR FILTER ELEMENTINCORRECT AIR CLEANER ELEMENT OVERSERVICINGSAFETY AIR CLEANER FILTER SAFETY FILTERINDICATOR RESET INDICATOR AIR RESTRICTION INDICATORSpindle belt tension idler spring Belt replacementSpindle drive belt Deck belt idler pulleyDeck drive belt Mower blade maintenanceElectric deck clutch Fixed pulleyMower blade removal Steering linkage AdjustmentCONTROL LEVER NEUTRAL ADJUSTMENT IntroductionCONTROL PANEL STOP CONTROL LEVER Control lever stopsJAM NUT controls the right hydraulic pumpSPRING HOUSING FRONT BALL STUD Steering dampenerControl lever adjustment Park brake spring adjustmentALIGN HANDLES ±.125” Hydraulic pump belt adjustment Deck drive belt adjustmentEngine RPM setting Deck leveling and height adjustmentDECK LEVEL ADJUSTMENTS Page 10-37 23. Go to the left rear of the tractor25. Tighten the appropriate nut until the chain just becomes tight 109706 10/0810-38 109706 10/08Part Numbers Numerical IndexIndex PartPart Part PartPage PagePart