Manuals / Hustler Turf / Lawn and Garden / Lawn Mower

Hustler Turf Diesel Z manual 7-36, 109706 10/08

Models: Diesel Z

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Hustler Turf Diesel Z manual 7-36, 109706 10/08

Contents

Hustler Diesel Z Parts Manual Hustler Turf EquipmentP.O. Box Hesston, Kansasowner’s manual Table of Contents ChapterChapter Chapter72 Rear Discharge Deck Pulley Assembly ChapterChapter ChapterService Literature ChapterGeneral Information Frequently Ordered PartsUsing this manual SIZEFT-LBS Hardware Description Codes & AbbreviationsChapter 2 Contents Footrest Assembly 9 7109706 10/08 2. Service part includes Items 1 and 2 step treads Footrest AssemblySERVICE INDEX NORivet Nut Installation SERVICEINDEX NO DESCRIPTIONChapter 3 Contents Hydraulic Component Fittings Hydraulic Component MountingHydraulic Line Connections Hydraulic Component Fittings 109706 10/08Hydraulic Component Fittings 1. Hydraulic system capacity is 7 US quarts. Fill reservoir to within 1 of top of Item 4 032771 StrainerHydraulic Component Mounting TANDEM PUMPSRESERVOIR LEFT WHEEL MOTOR1. Part of wheel motors 601556 and SERVICEHydraulic Component Mounting INDEX NOHydraulic Line Connections TANDEM PUMPSRIGHT WHEEL MOTOR FIREWALL OIL COOLER MANIFOLD1. See “Hydraulic routing” on page SERVICEHydraulic Line Connections INDEX NO109706 10/08 Chapter 4 Contents Deck Lift Assembly Steering Sub-Assembly Steering System Brake SystemDeck Lift Assembly TRACTOR FRAME109706 10/08 1. Apply grease to zerks see owner’s manual Deck Lift AssemblySERVICE DESCRIPTIONSteering Sub-Assembly 1. Includes Item 1 781260 Steering Bar GripSERVICE INDEX NOThis page intentionally left blank 109706 10/08Sub-Assembly” See “Steering Sub-Assembly” on pageSteering System See “Steering3. Torque to 180-200 in-lbs Steering SystemBrake System See “Steering Sub-Assembly” on pageSERVICE Brake SystemDESCRIPTION 4-10 109706 10/08Chapter 5 Contents Engine Sub-Assembly Belt Drive System Firewall & ROPS AssemblyAir Filter Installation Cooling System Installation Engine Cover Installation Fuel SystemEngine Sub-Assembly 7 124826 FUEL FILTER DETAIL 109706 10/08Engine Sub-Assembly SERVICE109706 10/08 INDEX NO1. Supplied with engine 2. Torque to 33 ft-lbs 3. Torque to 78 ft-lbs 4. Engine oil capacity See engine owner’s manual5. Engine RPM to be set at 2950±50 6. Included in 601498 Hydro Kit 7. Torque to 64 ft-lbsThis page intentionally left blank 109706 10/08Belt Drive System DECK BELT1. Torque to 41 ft-lbs 2. Torque to 21 ft-lbs 3. Apply grease to zerks 4. Torque to 100 ft-lbs6. Torque to 45-48 ft-lb 7. Torque to 12-15 ft-lb SERVICE109706 10/08 This page intentionally left blank 109706 10/08Firewall & ROPS Assembly FRONT OF FIREWALL DETAIL5-10 109706 10/082. Service part includes decals. See “Tractor Decals” on page 1. Assemble Item 6 ROPS Stop on right post of ROPS onlyFirewall & ROPS Assembly SERVICEAir Filter Installation AIR FILTER DETAIL4. Service part includes decals. See “Tractor Decals” on page Air Filter InstallationCooling System Installation SEE RADIATOR DETAIL FOR ASSEMBLYRADIATOR DETAIL1. Coolant capacity 6.0 US quarts Cooling System Installation2. Service part includes decals. See “Tractor Decals” on page SERVICEEngine Cover Installation 32155-16 109706 10/08Engine Cover Installation SERVICE109706 10/08 5-17Fuel System 5-18109706 10/08 2. Left side fuel sensor terminal of wire harness connects here 3. Right side fuel sensor terminal of wire harness connects here7. Service parts for fuel tanks not shown 1. Includes Item 6 601375 O-RingBattery and Electrical Connections POSITIVE BATT. CABLE DETAILTRACTOR FRAME2. Battery is not installed in export models 3. Part of wire harness Battery and Electrical ConnectionsInstrument Panel THROTTLEFIREWALL21 15A 25A FUSE SIZE LOCATION DETAIL1. Part of wire harness 3. Service part includes decals. See “Tractor Decals” on pageSERVICE Instrument PanelElectrical Schematic-601367 5-24109706 10/08 Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown-747782Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly Optional Semi-Pneumatic Tire/Wheel-789537Front Wheel Assembly TRACTOR FRAME1. Apply grease to zerks 2. Torque to 100 ft.-lbs Front Wheel AssemblySERVICE INDEX NOFront Wheel Breakdown-747782 1. Inflate tire to 8-12 psiSERVICE DESCRIPTIONOptional Semi-Pneumatic Tire/Wheel-789537 SERVICE109706 10/08 DESCRIPTIONDrive Wheel Assembly Installation 1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-12 psiSERVICE DESCRIPTIONAnti-Rollover Wheel Assembly 1. Do not torque, wheel must turn freelySERVICE DESCRIPTION109706 10/08 Chapter 7 Contents 72 Side Discharge XR7 Deck Assembly 5 4 8109706 10/08 1. Do not torque, Item 2 798694 Discharge Chute must pivot freely 2. Includes items 7, 8, 9, and72 Side Discharge XR7 Deck Assembly SERVICE72 Side Discharge XR7 Deck Pulley Assembly 72 DECK ASSYBELT GUIDE INDEXING 109706 10/085. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown 1. Torque to 118 ft. lbs 2. Torque to 67-75 ft. lbs3. Apply grease to zerk see owner’s manual 72 Side Discharge XR7 Deck Pulley Assembly66 Side Discharge XR7 Deck Assembly 109706 10/0866 Side Discharge XR7 Deck Assembly SERVICE1. Do not torque, Item 2 798694 Discharge Chute must pivot freely 2. Includes items 7, 8, 9, and66 Side Discharge XR7 Deck Pulley Assembly 66 DECK ASSY2 20 BELT GUIDE66 Side Discharge XR7 Deck Pulley Assembly 5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdownSERVICE 1. Torque to 118 ft. lbs 2. Torque to 67-75 ft. lbs60 Side Discharge XR7 Deck Assembly 9 117-10 109706 10/0860 Side Discharge XR7 Deck Assembly SERVICE1. Do not torque, Item 2 798694 Discharge Chute must pivot freely 2. Includes items 7, 8, 9, and60 Side Discharge XR7 Deck Pulley Assembly 60 DECK ASSYBELT GUIDE INDEXING 7-125. See‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown 1. Torque to 118 ft. lbs 2. Torque to 65-75 ft. lbs60 Side Discharge XR7 Deck Pulley Assembly SERVICE54 Side Discharge XR7 Deck Assembly 10 87-14 109706 10/082. Includes items 9, 10, 11, and 54 Side Discharge XR7 Deck AssemblySERVICE 1. Do not torque, Item 2 798694 Discharge Chute must pivot freely54 Side Discharge XR7 Deck Pulley Assembly 54 DECK ASSYBELT GUIDE POSITIONING 24 293. Apply grease to zerk 54 Side Discharge XR7 Deck Pulley Assembly5. See‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown SERVICESide Discharge Deck-A Adaptors DECK ASSEMBLY7-18 109706 10/08SERVICE Side Discharge Deck-A Adaptors109706 10/08 7-19Side Discharge Deck-B Adaptors Assembled Detail1. Service part includes rivet nuts SERVICESide Discharge Deck-B Adaptors ITEM NO72 Rear Discharge Deck Assembly 23 4DEFLECTOR DETAIL 7-224. When installing Items 22 and 24, Item 24 should be on top of Item 1. Factory assembled in top hole for shipping purposes2. Includes Items 15 through 17 and 72 Rear Discharge Deck Assembly72 Rear Discharge Deck Pulley Assembly 7-24109706 10/08 4. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown 5. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown72 Rear Discharge Deck Pulley Assembly SERVICE60 Rear Discharge Deck Assembly DEFLECTOR DETAIL4. When installing Items 20 and 22, Item 22 should be on top of Item 1. Includes Items 13 through 15 and2. Factory assembled in top hole for shipping purposes 60 Rear Discharge Deck Assembly60 Rear Discharge Deck Pulley Assembly 5 19 22 67-28 109706 10/0860 Rear Discharge Deck Pulley Assembly 4. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown5. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown SERVICE54 Rear Discharge Deck Assembly 121 13 14DEFLECTOR DETAIL 29 34. When installing Items 19 and 21, Item 21 should be on top of Item 2. Includes Items 12 through 14 and54 Rear Discharge Deck Assembly SERVICE54 Rear Discharge Deck Pulley Assembly 7-32109706 10/08 4. See ‘‘Spindle Assembly-796680X’’ on page 7-35 for breakdown 54 Rear Discharge Deck Pulley Assembly5. See ‘‘Spindle Assembly-796235X’’ on page 7-34 for breakdown SERVICESpindle Assembly-796235X 1. Install upper bearing with extended inner race up2. Install lower bearing with extended inner race down SERVICESpindle Assembly-796680X 1. Install upper bearing with extended inner race up2. Install lower bearing with extended inner race down SERVICE7-36 109706 10/08Chapter 8 Contents Deck Installation 109706 10/081. Install front deck hanger chains in lower holes only Deck InstallationSERVICE INDEX NOSeat Installation TRACTOR FRAME10 11 109706 10/082. Service part number includes decals see “Tractor Decals” on page 1. Must pivot freelySeat Installation SERVICE72, 66 & 54 Side Disch. Deck Belt Routing/Tensioning 2. Route belt as shown60 Side Disch. XR7 Deck Belt Routing/Tensioning 2. Route belt as shown72, 60 & 54 Rear Discharge Deck Belt Routing/Tensioning 2. Route belt as shownChapter 9 Contents Tractor Decals TOP OF SEAT PANBOTTOM OF SEAT PAN SERVICE Tractor Decals109706 10/08 INDEX NO72 Side Discharge XR7 Deck Decals SERVICE109706 10/08 INDEX NO66 Side Discharge XR7 Deck Decals SERVICE109706 10/08 INDEX NO60 Side Discharge XR7 Deck Decals SERVICE109706 10/08 INDEX NO54 Side Discharge XR7 Deck Decals SERVICE109706 10/08 INDEX NO72 Rear Discharge Deck Decals SERVICE109706 10/08 INDEX NO60 Rear Discharge Deck Decals SERVICE109706 10/08 INDEX NO54 Rear Discharge Deck Decals SERVICEDESCRIPTION Chapter 10 Contents Belt replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27 Mower blade maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 10-28 Mower blade removal Assembly Pictures and Aids General Information for all modelsWire harness and cable routings Fuel sensors and wire harness routing FIG. 8, FIG. 9 & FIG THROTTLE CABLE FUEL SENSOR CONNECTOR TIE STRAP WIRE HARNESSCONNECTOR WIRE HARNESSFuel lines WIRE HARNESS WIRE HARNESSOIL COOLER TIE STRAP FUEL LINES TIED WITH WIRE HARNESS TIE STRAP ARROW UPHydraulic routing FUEL VALVEEngine oil hose routing TIE STRAPADAPTOR TIE STRAP OIL HOSES TO REMOTE FILTER SEAT LATCHMaintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesUsing a ramp Safety and Instruction DecalsWhirling blades! Keep hands and feet away Beware of thrown objects Keep shields or covers in place while machine is in operationKeep hands away from rotating pulleys and belts Part Number 727016Part Number 600899 Part Number 727008 Part Number 779280 Part Number 727818Maintenance Maintenance Locator Chart12. Park Brake Switch Viewed from top of unit 6SERVICE AT INTERVALS INDICATED NOTE After completing maintenance cycle 500 hours, repeat cyclea --Refer to Engine Owner’s Manual WEEKLYGeneral engine maintenance IntroductionTorque values TiresHour meter LubricationElectrical system Access to engine and hydraulic pumps Hydraulic systemSEAT PLATFORM CHECK SEAT PLATFORM CONTROL LEVER HYDRAULIC RESERVOIR HYDRAULIC FILTER DANGER Observe usual fuel handling precautions Fuel systemPRIMING BULB CLOSED POSITION LEFT TANK POSITION FUEL SHUT-OFF VALVE RIGHT TANKPOSITION SHOWN Engine oil and filter Changing the oilENGINE OIL FILLER TUBE ENGINE OIL DIPSTICKPRE-CLEANER REFER TO FIG. 39 FOR THIS PROCEDUREEngine air filter OIL REMOVAL FROM THE ENGINE BREATHER VALVE SYSTEMIMPROPER INSTALLATION OF AN AIR FILTER ELEMENT INCORRECT AIR CLEANER ELEMENTRECOMMENDED SERVICE PROCEDURE OVERSERVICINGSAFETY FILTER INDICATOR RESET INDICATORSAFETY AIR CLEANER FILTER AIR RESTRICTION INDICATORBelt replacement Spindle drive beltSpindle belt tension idler spring Deck belt idler pulleyMower blade maintenance Electric deck clutchDeck drive belt Fixed pulleyMower blade removal Adjustment CONTROL LEVER NEUTRAL ADJUSTMENTSteering linkage IntroductionControl lever stops JAM NUTCONTROL PANEL STOP CONTROL LEVER controls the right hydraulic pumpSPRING HOUSING FRONT BALL STUD Steering dampenerControl lever adjustment Park brake spring adjustmentALIGN HANDLES ±.125” Hydraulic pump belt adjustment Deck drive belt adjustmentEngine RPM setting Deck leveling and height adjustmentDECK LEVEL ADJUSTMENTS Page 23. Go to the left rear of the tractor 25. Tighten the appropriate nut until the chain just becomes tight10-37 109706 10/0810-38 109706 10/08Numerical Index IndexPart Numbers PartPart Part PagePart PagePart